Diesel Mean Value Engine Modeling Based on Thermodynamic Cycle Simulation Using Artificial Neural Network

This study aims to construct a reduced thermodynamic cycle model with high accuracy and high model execution speed based on artificial neural network training for real-time numerical analysis. This paper proposes a method of constructing a fast average-value model by combining a 1D plant model and exhaust gas recirculation (EGR) control logic. The combustion model of the detailed model uses a direct-injection diesel multi-pulse (DI-pulse) method similar to diesel combustion characteristics. The DI-pulse combustion method divides the volume of the cylinder into three zones, predicting combustion- and emission-related variables, and each combustion step comprises different correction variables. This detailed model is estimated to be within 5% of the reference engine test results. To reduce the analysis time while maintaining the accuracy of engine performance prediction, the cylinder volumetric efficiency and the exhaust gas temperature were predicted using an artificial neural network. Owing to the lack of input variables in the training of artificial neural networks, it was not possible to predict the 0.6–0.7 range for volumetric efficiency and the 1000–1200 K range for exhaust gas temperature. This is because the mean value model changes the fuel injection method from the common rail fuel injection mode to the single injection mode in the model reduction process and changes the in-cylinder combustion according to the injection timing of the fuel amount injected. In addition, the mean value model combined with EGR logic, i.e., the single-input single-output (SISO) coupled mean value model, verifies the accuracy and responsiveness of the EGR control logic model through a step-transient process. By comparing the engine performance results of the SISO coupled mean value model with those of the mean value model, it is observed that the SISO coupled mean value model achieves the desired target EGR rate within 10 s. The EGR rate is predicted to be similar to the response of volumetric efficiency. This process intuitively predicted the main performance parameters of the engine model through artificial neural networks.

A scenario-based robust optimization approach for batch processing scheduling

For years, there have been tremendous endeavors to reduce makespan in an attempt to decrease the production expenses. This investigation aims to develop a scenario-based robust optimization approach for a real-world flow shop with any number of batch processing machines. The study assumes there are some uncertainties associated with processing times as well as size of jobs. Each machine can process multiple jobs simultaneously as long as the machines’ capacities are not violated. In order to verify this developed model and to evaluate the performance of the proposed robust model, a number of test problems are prepared and a commercial optimization solver is adopted to solve these test problems. For the purpose of validating the results, the robust model and mean-value model are carried out by simulation, which confirmed the proposed model.

Actuator Fault Diagnosis with Application to a Diesel Engine Testbed

This work addresses the issues of actuator fault detection and isolation for diesel engines. We are particularly interested in faults affecting the exhaust gas recirculation (EGR) and the variable geometry turbocharger (VGT) actuator valves. A bank of observer-based residuals is designed using a nonlinear mean value model of diesel engines. Each residual on the proposed scheme is based on a nonlinear unknown input observer and designed to be insensitive to only one fault. By using this scheme, each actuator fault can be easily isolated since only one residual goes to zero while the others do not. A decision algorithm based on multi-CUSUM is used. The performances of the proposed approach are shown through a real application to a Caterpillar 3126b engine.