Gold recovery from waste printed circuit boards of mobile phones by using microwave pyrolysis and hydrometallurgical methods

Recycling of waste printed circuit boards (PCBs) has attracted increasing attention because of its high annually produced amount and high content of gold. In this study, gold recovery from waste PCBs was carried out by using the processes including microwave pyrolysis, acid leaching, solvent extraction and oxidative precipitation. The leaching efficiency of copper was approximately 95% when using a lixiviant composed of sulfuric acid and hydrogen peroxide, and the leaching efficiencies of gold were approximately 59, 95 and 95% by using thiourea, thiosulfate and aqua regia, respectively. The gold ions contained in the leachate previously produced by the leaching processes were not satisfactorily extracted by using organic solvents including di-(2-ethylhexyl)phosphoric acid, tributyl phosphate, dibutyl carbitol and trioctylamine, so the leachate was decided to bypass solvent extraction and directly apply to the oxidative precipitation process. By using the oxidants of hydrogen peroxide and perchloric acid, the precipitation efficiencies of gold were approximately 95 and 99%, and the final recovery rates were approximately 90 and 93%, respectively. The high recovery rates of gold can be attributable to the use of microwave pyrolysis that prevents the loss of gold caused by shredding and grinding processes. In addition, perchloric acid can provide higher selectivity for gold recovery than hydrogen peroxide. The maximum processing capacity of microwave pyrolysis of waste PCBs would be approximately 1.23 kg. The gold recovered from 1 t of waste PCBs can be sold for approximately USD 10,000, and thus the return on investment can be as high as approximately 1400%.

Counter-Current Leaching of Low-Grade Laterites with Hydrochloric Acid and Proposed Purification Options of Pregnant Solution

A hydrochloric acid hydrometallurgical process was evaluated for Ni and Co extraction from a low-grade saprolitic laterite. The main characteristics of the process were (i) the application of a counter-current mode of operation as the main leaching step (CCL), and (ii) the treatment of pregnant leach solution (PLS) with a series of simple precipitation steps. It was found that, during CCL, co-dissolution of Fe was maintained at very low levels, i.e., about 0.6%, which improved the effectiveness of the subsequent PLS purification step. The treatment of PLS involved an initial precipitation step for the removal of trivalent metals, Fe, Al, and Cr, using Mg(OH)2. The process steps that followed aimed at separating Ni and Co from Mn and the alkaline earths Mg and Ca, by a combination of repetitive oxidative precipitation and dissolution steps. Magnesium and calcium remained in the aqueous phase, Mn was removed as a solid residue of Mn(III)–Mn(IV) oxides, while Ni and Co were recovered as a separate aqueous stream. It was found that the overall Ni and Co recoveries were 40% and 38%, respectively. About 45% of Ni and 37% of Co remained in the leach residue, while 15% Ni and 20% Co were lost in the Mn oxides.

Effect of the Sodium Polyacrylate on the Magnetite Nanoparticles Produced by Green Chemistry Routes: Applicability in Forward Osmosis

Aqueous dispersions of magnetic nanocomposites have been proposed as draw electrolytes in forward osmosis. One possible approach for the production nanocomposites based on magnetite nanoparticles and sodium polyacrylate, is the synthesis of the magnetic iron oxide by coprecipitation or oxidative precipitation in presence of an excess of the polymer. In this work we explored the effect of the polymer proportion on the nanomaterials produced by these procedures. The materials obtained were compared s with the obtained by the coating of magnetite nanocrystals produced beforehand with the same polymer. The samples were characterized by chemical analysis, photon correlation spectroscopy, thermogravimetry, X-ray diffraction, infrared spectroscopy, transmission electron microscopy and magnetometry. The general trend observed is that part of the polymer is incorporated to the magnetic material during the synthesis heavily modifying its texture, with a drastic reduction of the particle size and magnetic response. The aqueous dispersions of the nanocomposites were highly stable with hydrodynamic size roughly independent on the polymer proportion. Their osmotic pressure proportional to the concentration of the polyelectrolyte, was similar than the generated by the equivalent amount of free polymer in the case of samples generated by oxidative precipitation and smaller in the case of samples generated by coprecipitation. Finally the possibilities of using these materials as draw electrolytes in forward osmosis will be briefly discussed.