Upgrading the fuel properties of hydrochar by co-hydrothermal carbonisation of dairy manure and Japanese larch (Larix kaempferi): product characterisation, thermal behaviour, kinetics and thermodynamic properties

This study investigated co-hydrothermal carbonisation (co-HTC) of dairy manure (DM) and wood shavings from Larix kaempferi, commonly known as the Japanese larch (JL) to enhance the fuel properties of the resulting hydrochar. The JL was mixed with the DM at 25, 50 and 75 wt.% ratios. Co-HTC was conducted at 260 °C for 20 min. The resulting hydrochars were characterised based on the physicochemical properties and the thermal behaviour. Results showed that the hydrochar solid biofuel properties improved as the ratio of JL was increased. The produced hydrochars were in the region of lignite and closed to the region of the coal with increased fixed carbon, carbon contents and lowered H/C and O/C ratios. Hydrochar with ash content of 7.2 ± 0.5% was obtained at 75 wt.% JL. In addition, the HHV of hydrochar increased remarkably to 26.4 ± 0.02 MJ/kg as the mass ratio of the JL was increased. The surface morphology of the hydrochars were altered and became distinct while the specific surface area (SSA) and the total pore volume (TPV) of the hydrochars increased at increasing the mass ratio of the JL. The surface functional groups were also altered by the co-HTC process. A decline in the combustion performance was observed after the HTC process but improved at 75 wt.% JL after the co-HTC process. The kinetic analysis also revealed that the activation energy decreased after the HTC process but increased to a higher value at 50 wt.% JL after the co-HTC process. Therefore, hydrochar production by co-HTC of DM and JL has proved to be an effective and promising solid biofuel source. Graphical abstract

Cascade Membrane System for Separation of Water and Organics from Liquid By-Products of HTC of the Agricultural Digestate—Evaluation of Performance

New regulations aimed at curbing the problem of eutrophication introduce limitations for traditional ways to use the by-product of anaerobic digestion—the digestate. Hydrothermal carbonisation (HTC) can be a viable way to valorise the digestate in an energy-efficient manner and at the same time maximise the synergy in terms of recovery of water, nutrients, followed by more efficient use of the remaining carbon. Additionally, hydrothermal treatment is a feasible way to recirculate recalcitrant process residues. Recirculation to anaerobic digestion enables recovery of a significant part of chemical energy lost in HTC by organics dissolved in the liquid effluent. Recirculating back to the HTC process can enhance nutrient recovery by making process water more acidic. However, such an effect of synergy can be exploited to its full extent only when viable separation techniques are applied to separate organic by-products of HTC and water. The results presented in this study show that using cascade membrane systems (microfiltration (MF) → ultrafiltration (UF) → nanofiltration (NF)), using polymeric membranes, can facilitate such separation. The best results were obtained by conducting sequential treatment of the liquid by-product of HTC in the following membrane sequence: MF 0.2 µm → UF PES 10 → NF NPO30P, which allowed reaching COD removal efficiency of almost 60%.