Relevant Properties of Carbon Support Materials in Successful Fe-N-C Synthesis for the Oxygen Reduction Reaction: Study of Carbon Blacks and Biomass-Based Carbons

Fe-N-C materials are promising non-precious metal catalysts for the oxygen reduction reaction in fuel cells and batteries. However, during the synthesis of these materials less active Fe-containing nanoparticles are formed in many cases which lead to a decrease in electrochemical activity and stability. In this study, we reveal the significant properties of the carbon support required for the successful incorporation of Fe-N-related active sites. The impact of two carbon blacks and two activated biomass-based carbons on the Fe-N-C synthesis is investigated and crucial support properties are identified. Carbon supports having low portions of amorphous carbon, moderate surface areas (>800 m2/g) and mesopores result in the successful incorporation of Fe and N on an atomic level and improved oxygen reduction reaction (ORR) activity. A low surface area and especially amorphous parts of the carbon promote the formation of metallic iron species covered by a graphitic layer. In contrast, highly microporous systems with amorphous carbon provoke the formation of less active iron carbides and carbon nanotubes. Overall, a phosphoric acid activated biomass is revealed as novel and sustainable carbon support for the formation of Fe-Nx sites. Overall, this study provides valuable and significant information for the future development of novel and sustainable carbon supports for Fe-N-C catalysts.

Utilization of ZeoliticWaste in Alkali-Activated Biomass Bottom Ash Blends

This study aims to investigate the effects of ammonium-bearing zeolitic waste (FCC) on alkali-activated biomass bottom ash (BBA). FCC was obtained from the oil-cracking process in petroleum plants. In this study, two types of production waste were used: biomass bottom ash and ammonium-bearing zeolitic waste. These binary alkali-activated FCC/BBA blends were investigated using X-ray diffraction (XRD), Fourier transform infrared (FTIR) and scanning electron microscopy (SEM) methods. The compressive strength of the hardened samples was evaluated. The results show that the samples made from alkali-activated BBA biomass bottom ash had low (8.5 MPa) compressive strength, which could be explained with low reactive BBA and insufficient quantities of silicon and aluminum compounds. The reactivity of BBA was improved with incorporating zeolitic waste as an aluminosilicate material. This zeolitic waste was first used for ammonium sorption; then, it was incorporated in alkali-activated samples. Additional amounts of hydrated products formed, such as calcium silicate hydrate, calcium aluminum silicate hydrate and calcium sodium aluminum silicate hydrate. The silicon and aluminum compound, which varied in zeolitic waste, changed the mineral composition and microstructure of alkali-activated binder systems. NH4Cl, which was incorporated in the zeolitic waste, did not negatively affect the compressive strength of the alkali-activated BBA samples. This investigation proved that waste materials can be reused by producing alkali-activated binders.