PROMETHEUS: A Copper-Based Polymetallic Catalyst for Automotive Applications. Part II: Catalytic Efficiency an Endurance as Compared with Original Catalysts

PROMETHEUS catalyst, a copper-based polymetallic nano-catalyst has been proven to be suitable for automotive emission control applications. This novel catalyst consists of copper, palladium and rhodium nanoparticles as active phases, impregnated on an inorganic oxide substrate, CeO2/ZrO2 (75%, 25%). The aim of PROMETHEUS catalyst’s development is the substitution of a significant amount (85%) of Platinum Group Metals (PGMs) with copper nanoparticles while, at the same time, presenting high catalytic efficiency with respect to the commercial catalysts. In this work, an extensive investigation of the catalytic activity of full scale PROMETHEUS fresh and aged catalyst deposited on ceramic cordierites is presented and discussed. The catalytic activity was tested on an Synthetic Gas Bench (SGB) towards the oxidation of CO and CH4 and the reduction of NO. The loading of the washcoat was 2 wt% (metal content) on Cu, Pd, Rh with the corresponding metal ratio at 21:7:1. The concentration of the full-scale monolithic catalysts to be 0.032% total PGM loading for meeting Euro III standard and 0.089% for meeting Euro IV to Euro VIb standards. The catalytic activity of all catalysts was tested both in rich-burn (λ = 0.99) and lean-burn conditions (λ = 1.03).

A Biogenerated Polymetallic Catalyst from Society's Wastes

Aims: Preparation of the new metals-polymeric composite, Metx-EPS (I), to be used as a green catalyst in water or in two-phase aqueous conditions. Study Design: Recovery and valorization of polymetallic wastes to obtain directly new catalysts using a microorganism to explore their application in removal of difficult and dangerous chemical pollutants present in aqueous environment. Place and Duration of Study: Dipartimento di Scienze Molecolari e Nanosistemi, Università Ca’ Foscari Venezia, Venezia Mestre, Italy; University of Nova Gorica, Nova Gorica, Slovenia, Institut Jozef Stefan, Ljubljana, Slovenia and Department of Biology, Biotechnical Faculty, University of Ljubljana, Ljubljana, Slovenia, between February 2018 and January 2019. Methodology: For the preparation of Metx-EPS (I), the metals source was an exhausted catalytic converter that was grinded and treated with an acidic solution at 20-25°C. After filtration, the solution was concentrated, neutralized and added to a broth of Klebsiella oxytoca DSM 29614 to produce (I) where metals are embedded in a peculiar polysaccharide structure. The composite was easily recovered from the fermentation broth and purified. The process protocol was verified many times and was shown to be reproducible satisfactorily. The % recovery of metals, originally present in the converter, was good as determined by atomic absorption. The morphology and the chemical state of main metals in (I) were investigated by X-ray absorption spectroscopy methods (XANES and EXAFS). No metallic alloy seems to be evident. Results: As first application of (I) as catalyst, the hydrodechlorination treatment of polychlorinated biphenyls (PCBs) was studied in water/methanol. A significant removal of higher chlorinated congeners was observed working at 1MPA of hydrogen and 60°C. This result improves significantly and surprisingly the methodology, previously studied by us using mono- or bi-metals embedded in the same polysaccharide moiety, indicating that positive synergies among the different metals were operating. Conclusion: The preparation of this new polymetallic species embedded in a polysaccharide moiety starting from spent catalytic converters represents an alternative valorisation of metallic wastes. Moreover, a synergic effect was exerted by the different metals when the catalyst Metx-EPS (I) was used in the hydrodechlorination treatment of polychlorinated biphenyls (PCBs) in water/methanol. Finally, a promising preliminary proof of concept for the removal of polychlorinated aromatic pollutants even in contaminated aqueous sites was carried out.