Influence of the parameters of the extrusion process on the properties of PLA composites with the addition of graphite

The main purpose of the work is to determine the influence of the screw diameter on the parameters of the single screw extrusion process, such as power consumption, torque, throughput, the actual temperature of the melt on the extruder die, as well as phase s with the use of a laboratory single-screw extruder.. The research was carried out with the use of various plasticizing systems. Two types of graphite: pre-expanded and normal grade with different grain sizes were used in the research. Flammability tests of the obtained composites were carried out using cone calorimeter.

A multi-objective approach to optimize the weight and stress of the locking plates using finite element modeling

This paper aims to identify an optimum bone fracture stabilizer. For this purpose, three design variables including the ratio of the screw diameter to the plate width at three levels, the ratio of the plate thickness to the plate width at three levels, and the diameter of the bone at two levels were selected for analysis. Eighteen 3D verified finite element models were developed to examine the effects of these parameters on the weight, maximum displacement and maximum von Mises stress of the fixation structure. Considering the relations between the inputs and outputs using multivariate regression, a genetic algorithm was used to find the optimal choices. Results showed that the diameter of the bone and the amount of load applied on it did not have a significant effect on the normalized stresses on the structures. Furthermore, in all ratio of the plate thickness to the plate width, as the ratio of the screw diameter to the plate width increased, the amount of stress on the structure decreased. But, by further increasing the ratio of the screw diameter to the plate width, the amount of stress on the structure increased. On the other hand, by increasing the value of the ratio of the plate thickness to the plate width, the maximum amount of stress on the structure decreased. Finally, optimal solutions in terms of the weight and the maximum amount of stress on the structure were presented.

A Higher Initial Tensioning Force of an ACL Graft Results in a Higher Graft Force After Screw Fixation Irrespective of the Screw Diameter: A Biomechanical Study

Background: The intra-articular graft force (IAGF) in anterior cruciate ligament reconstruction decreases quickly over the first hours after surgery. Nevertheless, little is known about whether the initial extra-articular tensioning force (EATF) and screw diameter affect the graft force after fixation. Purpose: To investigate the effects of different EATFs on the IAGF of a soft tissue graft fixated via a bioabsorbable interference screw over 100 minutes after fixation and to evaluate the effects of different screw diameters within 1 mm of the tunnel width during this process. Study Design: Controlled laboratory study. Methods: In this biomechanical study, a porcine quadruple-strand soft tissue graft was inserted into the tibial anterior cruciate ligament tunnel. On the extra-articular side, 3 loads were applied during retrograde insertion of the bioabsorbable interference screw (6, 7, and 8 mm): 20 N, 80 N, and maximum manual EATF (Nmax). Nine study groups consisting of 10 tibiae each were created to test the effects of different EATFs and screw sizes. The IAGF was measured up to 100 minutes after the EATF was released. Results: An EATF ≥80 N resulted in a larger IAGF for all screw sizes at 100 minutes. There were no significant associations between the IAGF at 100 minutes and different screw diameters. Inserting the tibial screw significantly increased the IAGF in all groups, with the exception of Nmax applied in groups with 7- or 8-mm screws. When compared with the end of screw insertion, after the release of the EATF, the IAGF dropped by 55% to 77 % at 100 minutes. Conclusion: An initial EATF ≥80 N is associated with a significantly larger IAGF at 100 minutes in this cadaveric simulation. The IAGF in soft tissue grafts decreased substantially after the retrograde placement of an interference screw. A recommendation regarding screw diameter with respect to the IAGF cannot be given. Clinical Relevance: To obtain a higher residual graft force after bioabsorbable interference screw fixation, an initial EATF ≥80 N should be applied according to this model. The significant decrease in graft force after the release of the EATF indicates that the reconstructed knee cannot be mechanically stabilized after the surgery.

Perancangan Alat Pembuangan Abu Pada Gasifier Sistem Kontinu Berbahan Bakar Tongkol Jagung

Abstrak Indonesia membutuhkan energi alternatif yang berpeluang besar untuk dikembangkan pemanfaatannya, salah satunya adalah energi biomassa yang berasal dari jagung. Pada penelitian sebelumnya sudah dirancang dan dibuat sistem gasifikasi kontinu, tetapi masih terdapat kekurangan pada pemisahan abu setelah pembakaran. Tujuan dari penelitian ini adalah untuk merancang sistem pemisah abu pada sistem gasifikasi kontinu sehingga didapatkan spesifikasi dari sistem pemisah abu tersebut. Sistem pemisah abu yang dirancang adalah screw conveyor untuk memisahkan bottom ash dan siklon untuk memisahkan fly ash. Hasil perancangan diperoleh spesifikasi yang dibutuhkan yaitu diameter screw sebesar 6 inci, motor listrik yang digunakan memiliki daya 1 HP, putaran screw sebesar 0,31 rpm dan poros screw conveyor sebesar 2 inci. Dengan standar yang sudah diberikan, dengan mengasumsikan diameter body siklon sebesar 0,1 m maka diperoleh seluruh dimensi siklon. Dengan diameter sebesar 0,1 m secara perhitungan didapat efisiensi siklon sebesar 78% dan secara simulasi menggunakan software ANSYS didapat efisiensi sebesar 80%. Kata kunci: tongkol jagung, gasifikasi, screw conveyor, siklon, ANSYS Abstract Indonesia needs alternative energy that has a great opportunity to be developed its utilization, one of which is biomass energy derived from corn. In previous studies, a continuous gasification system has been designed and built, but there are still deficiencies in the separation of ash after combustion. The purpose of this research is to design an ash separator system in a continuous gasification system so that the specifications of the ash separator system can be obtained. The ash separator system designed is a screw conveyor for separating bottom ash and cyclones for separating fly ash. The design results obtained the required specifications, the screw diameter is 6 inches, the electric motor used has a power of 1 HP, the screw rotation is 0.31 rpm and the screw conveyor shaft is 2 inches. With the standards that have been given, assuming the diameter of the cyclone body is 0.1 m, all the dimensions of the cyclone are obtained. With a diameter of 0.1 m, the calculation is that the cyclone efficiency is 78% and by simulation using the ANSYS software, the efficiency is 80%. Key words: corn cobs, gasification, screw conveyor, cyclone, ANSYS

3D pull-out finite element simulation of the pedicle screw-trabecular bone interface at strain rates

Biomedical experimental studies such as pull-out (PO), screw loosening experience variability mechanical properties of fresh bone, legal procedures of cadaver bone samples and time-consuming problems. Finite Element Method (FEM) could overcome experimental problems in biomechanics. However, material modelling of bone is quite difficult, which has viscoelastic and viscoplastic properties. The study presents a bone material model which is constructed at the strain rates with the Johnson-Cook (JC) material model, one of the robust constitutive material models. The JC material constants of trabecular bone are determined by the curve fitting method at strain rates for the 3D PO finite element simulation, which defines the screw-bone interface relationship. The PO simulation is performed using the Abaqus/CAE software program. Bone fracture mechanisms are simulated with dynamic/explicit solutions during the PO phenomenon. The paper exposes whether the strain rate has effects on the PO performance. Moreover, simulation reveals the relationship between pedicle screw diameter and PO performance. The results obtained that the maximum pull-out force (POF) improves as both the screw diameter and the strain rate increase. For 5.5 mm diameter pedicle screw POFs were 487, 517 and 1708 N at strain rate 0.00015, 0.015 and 0.015 s−1, respectively. The FOFs obtained from the simulation of the other screw were 730, 802 and 2008 N at strain rates 0.00015, 0.0015 and 0.015, respectively. PO phenomenon was also simulated realistically in the finite element analysis (FEA).

Spinal Pedicle Morphometry using Multidetector CT—An experience from the Indian Subcontinent

Introduction For safe pedicle screws placement, knowledge of pedicle morphometry is essential, because an inconsistency between pedicle width and the screw diameter may lead to severe complications like nerve, vessel or visceral injuries. Objectives To study the spinal pedicle width and height of lumbar spine, using multidetector CT (MDCT), among the Indian population. To study the spinal pedicle angulation of lumbar spine, using MDCT, among the Indian population. Method The study was conducted at a tertiary care multispecialty hospital. In the present study, a total of 321 patients were included, who underwent MDCT scan without contrast at our institution, over a period of 2 years, from May 2017 to May 2019. The study population (n = 321) was divided into different subgroups on the basis of the age. The data was taken from the workstation. Comparison was made separately between each subgroup. Results In our subset of population, the 10 to 90 years age group, pedicle dimensions are as follow: The pedicle diameter from L1 to L5 is 4.46 to 11.92 mm. The pedicle height from L1 to L5 is 7.38 to 11.01 mm. The pedicle axial angulation from L1 to L5 is 22.27 to 36.08 degree. The pedicle lateral angulation from L1 to L5 is 16.12 to 22.47 degree. Conclusion Knowledge of the pedicle morphometry (pedicle width, height and angulation) of lumbar spine will help the neurosurgeons standardize the size of pedicle screws which is required for spinal fixation surgery at various lumbar vertebra levels.

Assessment of pedicle size in patients with scoliosis using EOS 2D imaging: a validity and reliability study

Purpose Free-hand pedicle screw insertion methods are widely used for screw insertion during scoliosis surgery. Preoperative knowledge about the pedicle size helps to maximize screw containment and minimize the risk of pedicle breach. Radiographs taken by a biplanar low-dose X-ray device (EOS) have no divergence in the vertical plane. The criterion validity and reliability of preoperative EOS images for pedicle size measurements in patients with idiopathic scoliosis (IS) was investigated in this study. Methods Sixteen patients who underwent surgical treatment for IS were prospectively included. Intra- and extracortical pedicle height and width measurements on EOS images were compared with reconstructed intra-operative 3D images of the isthmus of included pedicles. Secondly, intra- and interobserver reliability of pedicle size measurements on EOS images was determined. Results The total number of analyzed pedicles was 203. The correlation between the EOS and 3D scan measurements was very strong for the intra- and extracortical pedicle height and strong for the intra- and extracortical pedicle width. There are, however, significant, but likely clinically irrelevant differences (mean absolute differences < 0.43 mm) between the two measure methods for all four measurements except for extracortical pedicle height. For pedicles classified as Nash–Moe 0, no significant differences in intra- and extracortical pedicle width were observed. Both intra- and interobserver reliability was excellent for all pedicle size measurements on EOS images. Conclusion The results of this study indicate a good validity and reliability for pedicle size measurements on EOS radiographs. Therefore, EOS radiographs may be used for a preoperative estimation of pedicle size and subsequent screw diameter in patients with IS.

Experimental investigation of pull-out performance of pedicle screws at different polyurethane (PU) foam densities

Pedicle bone screws are one of the most critical materials used in spinal orthopaedic operations. Screw loosening and pull-out (PO) are basic complications encountered during or after surgery. Pull-out Strength (POS) of the bone is one of the significant parameters to understand the mechanical behaviour of a screw fixed to poor quality or osteoporotic bone. This study investigates how the POS of a pedicle screw is affected by the factors of the screw diameter and the polyurethane (PU) foam density by experimental analysis. In the experiments, two different diameter (5.5 and 6.5 mm) of conical pedicle screws and five different density (0.08, 0.16, 0.24, 0.32 and 0.48 g·cm−3) PU foams were used. According to the force-displacement curves obtained from experimental results, the POS increased with the increases in screw diameter and PU foam density.