Characterization of Lithium Phosphate Deposit by Atmospheric Plasma Spraying

Plasma spraying was used to deposit Li3PO4 coatings from sintered dense powders in three size ranges to study the effects of particle size and spraying distance. Coating microstructure, crystal structure, and composition were characterized using SEM, XRD, ICP-MS, and FTIR. It was found that sintered dense powders have a high temperature orthorhombic phase (γ-Li3PO4) that differs from the β-Li3PO4 phase associated with agglomerated Li3PO4. Plasma-sprayed coatings produced from these powders have similarly dense microstructures with fracture-surface morphology like that of sintered bulk. The effect of particle size and spraying distance on atomic ratio is also investigated in the study.

A Tunnel under an In-Pit Mine Waste Dump to Improve Environmental and Landscape Recovery of the Site

By adopting the green mining concept, the mining industry seeks to respond to the current societal objective of supplying the mineral raw materials necessary for economic development while minimising the ecological footprint. To accomplish environmental recovery simultaneously with mineral exploitation, as well as to take advantage of mine waste, this study proposes a new solution that includes the construction of a tunnel to access the mining area. The concept, developed with topographical and geological data, was tested for the Bled El Hadba phosphate deposit. The extraction volumes were estimated by considering all the technical and legal aspects of the exploitation. The results showed that the best location for the tunnel is on the non-mineralised bottom of the mine and placed after ore removal. The tunnel is then progressively covered by mine tailings as it is extended. This concept is applicable to sub-horizontal ore deposits. We show that the solution is feasible and allows full site recovery at the end of the open-pit mining phase.

Radiological characterization of the phosphate deposit in Al-Jalamid phosphate mining area, Saudi Arabia

It is a known fact that phosphate rocks have high levels of natural radioactivity due to the presence of large concentrations of radionuclides. This work aims to estimate radiation exposure and dose levels at Al-Jalamid site in northern Saudi Arabia. Al-Jalamid area is one of the largest reserves of phosphate worldwide. Ma’aden, a Saudi Government public company, owns the mine and is responsible for all mining activities. Phosphate and soil samples collected from Al-Jalamid phosphate mining area have been analysed for their uranium and thorium content by an α-spectrometer using radiochemical techniques. The quantity of radon gas was measured both in groundwater and in the atmosphere (indoor and outdoor) at the site using a portable radiation survey instrument. Groundwater samples collected from wells surrounding the mining area were analysed using a liquid scintillation counter in addition to an α-spectrometer. Finally, it is found that phosphate rock concentrate products cannot be utilized economically based on the standards set by the International Atomic Energy Agency (IAEA), since the average activity concentration does not reach the limit set by IAEA and hence are not commercially feasible.

Simultaneous leaching of rare earth elements and phosphorus from a Chinese phosphate ore using H3PO4

Although phosphate rock has been considered as a potential new rare earth elements (REEs) resource, the recovery of REEs from phosphate rock is impeded by technical challenges and cost issues. This study investigated the effects of operation conditions on the leaching efficiencies of REEs and phosphorus from Zhijin phosphate ore, a large phosphate deposit in China. The leaching process overtime was also studied by chemical analysis, scanning electron microscope with energy dispersive spectroscopy (SEM-EDS), and X-ray diffraction (XRD). The results indicated that the REEs from Zhijin phosphate ore were mainly present in fluorapatite and dolomite, and REEs had similar trends of leaching efficiency to those of phosphorus and magnesium. Under the conditions of 25 wt% phosphoric acid concentration in the initial pulp, a weight ratio of liquid to solid of 12 mL/g, a temperature of 60°C, an agitation speed of 220 rpm, and leaching time of 120 min, REEs and phosphorus leaching efficiencies of 97.8% and 99.7% were obtained. Most parts of dissoluble substances were decomposed within 30 min. Chemical analysis, SEM-EDS, and XRD results indicated that leaching efficiencies of minerals in Zhijin phosphate ore increased following the order: quartz, aluminosilicate, pyrite, fluorapatite, dolomite, and calcite.