Enhanced Combustion of Bituminous Coal and Semicoke Mixture by Ferric Oxide with Thermographic and Kinetic Analyses

We study the specific catalytic effect of the catalyst on the combustion process of pulverized coal of increasing the proportion of semicoke in the mixture of semicoke and bituminous coal, and reducing the cost of blast-furnace coal injection. A combination of thermogravimetric and kinetic analyses were used to study the catalytic effect of Fe2O3 on semicoke and bituminous coal, and to improve the amount of semicoke in the mixed coal powder of bituminous coal and semicoke. Experimental results showed that Fe2O3 had a catalytic effect on both semicoke and bituminous coal, but there were differences in the catalytic stages of the same catalyst for different pulverized coal types. The addition of 2 wt % Fe2O3 to semicoke and bituminous coal each led to the ignition temperature and maximal burning rate temperature of the semicoke decreasing, indicating that the catalyst promoted the precipitation of a volatile fraction from the semicoke. The maximal burning rate temperature and burnout temperature of the bituminous coal decreased, and maximal weight loss rate increased, indicating that the catalyst promoted the combustion of the fixed carbon of bituminous coal. The optimal proportioning amount of semicoke in the mixed coal powder without the addition of a catalyst was 25%. After adding 2 wt % Fe2O3, the proportional amount of semicoke increased by 10%. The addition of the catalyst resulted in even lower activation energy for the same conversion rate. When the conversion rate was in the ranges of 0.1–0.2 and 0.5–0.7, the activation energy decreased by 22% and 26%, respectively, compared with that without a catalyst. Fe2O3 promoted the combustion of bituminous coal and semicoke. This enhanced the combustion performance of the pulverized coal mix and increased the proportion of semicoke in the mix, which has certain guiding significance in reducing the cost of blast-furnace iron making.

SWOT-assessment of recycling materials for cheap explosives used in the development of fields in the Russian Arctic zone

The recycling potential is being actualized due to the trends in the production and use of powder and liquid combustible materials from the waste of a mining enterprise in the production cycle of mining, enrichment and processing (polymer packaging and containers of explosives, large tires and rubber products during the operation of mining vehicles, coal powder and coke breeze during enrichment and coking of coal, waste oil products during the operation of vehicles and mechanization equipment). In the material under consideration, a SWOT analysis of the possibility of using the recycling technology of materials in the manufacture of the simplest explosives in the northern and arctic regions of Russia is carried out, including consideration of geological, natural, climatic, economic-geographical, environmental, technological and technical aspects. On the basis of the presented detailing of the indicators of the considered aspects of the SWOT analysis, their role is shown and the value is highlighted when using the technology of recycling materials for the simplest explosives in the development of medium and small deposits. The possibility of obtaining recycled material used for the manufacture of the simplest explosives at mining enterprises from alternative manufacturers is shown.

Evaluation of polymer binders in briquetting of coal fines for combustion applications

SYNOPSIS Coal briquetting traditionally makes use of high-dosage, nonpolymeric binders (such as coal tar pitch or molasses) or polyvinyl alcohol (PVA) at low dosages for the binding of fine and ultrafine coal. Due to constraints associated with the manufacturing and cost of PVA-bound briquettes, a novel polyacrylic binder was developed that could possibly be added in low dosages at room temperature. A set of formulations of two polyacrylic components (components A and B) was developed, from which an optimal binder mixture was determined. This formulation comprises 40wt.% component A and 10wt.% component B with a 0.04wt.% cross-linking additive, and the balance water. The uniaxial briquette compressive strength was used to obtain the optimal binder mixture. The binder mixture was added to the coal powder in dosages from 0.1 to 1.2wt.%. Mechanical tests and thermogravimetric analysis in an oxidized environment at a maximum temperature of 930°C were conducted. Binder-bound briquettes were compared to binderless briquettes and PVA-bound briquettes. Briquettes made from the polyacrylic formulation had uniaxial compressive strengths double that of the binderless briquette yield strength, as well as the minimum recommended compressive strength of 0.375 MPa. The organic binders did not affect the combustion of the briquettes, since the results compared well with the binderless briquettes. The polyacrylic formulation is considered to be a possible substitute for PVA in terms of mechanical and thermal properties and raw material cost. Keywords: briquettes, fine coal, polymer binders, polyvinyl alcohol, combustion.