Sensitivity of Corrosion Behavior for Fe-Based Amorphous Coating to Temperature and Chloride Concentration

The effects of solution concentration and temperature on the electrochemical behavior of the Fe-based amorphous (AMCs) coatings in NaCl solution were studied by using conventional electrochemical measurement and XPS analysis. Results indicated that as solution concentration and temperature increased, the current density for the Fe-based AMCs increased and the pitting potential decreased. This reduced corrosion resistance was derived from the decreased passivation index and polarization resistance, which contributed to the decrease of the induction time (tm) for the initiation of corrosion pit. The passive films formed on Fe-based AMCs exhibit two types’ semiconductors higher and lower the flat band potential. The decrease of protectiveness of the passive film was mainly correlated with the reduction of Cr2O3 content, the increase of carrier density and the decrease of the work function (WF).

Effects of Cr2O3 Content on Microstructure and Mechanical Properties of Al2O3 Matrix Composites

Al2O3-Cr2O3 refractories are completely substitution solid solutions and can effectively resist slag erosion when used as an industrial furnace lining. In order to provide suitable chromium corundum refractory with excellent slag resistance and mechanical properties for smelting reduction ironmaking, Al2O3-Cr2O3 samples with different mass percentages (0, 10, 20, 30, 40 wt.%) of Cr2O3 were prepared by a normal pressure sintering process to study its sintering properties, mechanical properties, thermal shock resistance, and microstructure. The results of densification behavior showed that the introduction of Cr2O3 deteriorates the compactness, the relative density and volume shrinkage rate of the composite material decrease with the increase of the Cr2O3 content, and the apparent porosity increases accordingly. In terms of mechanical properties, the hardness, compressive strength, and flexural strength of Al2O3-Cr2O3 material decrease gradually with the increase of Cr2O3. After 10 and 20 thermal shock cycles, the flexural strengths of the samples all decreased. With the increase of Cr2O3 in these samples, the loss rate of flexural strength gradually increased. Considering the slag resistance and mechanical properties of the composite material, the Al2O3-Cr2O3 composite refractory with Cr2O3 content of 20–30% can meet the requirements of smelting reduction iron making kiln lining.

Researches on development of alumina-chromia-zirconium silicate refractories containing 60 % Cr2O3

Researches of a branch composition and firing atmosphere influence on structure and properties of pressed alumina-chromia-zirconium silicate refractories with 60 % Cr2O3 content were carried out. The optimal branch composition which after firing in oxidizing atmosphere provides obtaining of samples with open porosity 24.8 %, apparent density 3.46 g/cm3, cold crushing strength 78 N/mm2 and thermal shock resistance by 950 ºС — water — 7 thermal cycles was established. The phase composition of samples was determined. It has been shown that, firing in a reducing atmosphere, as well as titanium oxide addition, have no significant effect on samples properties. Corrosion resistance comparative researches of alumina-chromia-zirconium silicate refractories with 60 % Cr2O3 content and refractory brand KHTSS-30 with 30 % Cr2O3 content to glass «E» and basalt melts by crucible method at a temperature of 1580 °C with an exposure time of 8 hours were carried out. It has been established that, glass «E» and basalt impregnate refractories, moreover for samples with the developed optimal composition the impregnation depth was the smallest in comparison with samples of other compositions. The corrosion mechanism has been established, which consists in the penetration of glass «E» and basalt melts into refractory with further dissolution of corundum grains in them. Sintered Cr2O3 and solid solutions based on it in the composition of samples prevent corrosion, reducing the interaction area of melts with corundum grains, and when exposed to basalt melt, also forming spinelid with its components, which slows down further penetration of melt into refractory structure, thereby reducing its corrosive effect on the refractory. Based on the obtained results, a technology of a new domestic type of product (alumina-chromia-zirconium silicate refractories with 60 % Cr2O3 content manufactured by semi-dry pressing method) was developed.

Characteristics and Transformation Mechanism of Nonmetallic Inclusions in 304 Stainless Steel during Heat Treatment at 1250 °C

Evolutions of two typical types of nonmetallic inclusions, i.e., inclusions based on CaO-SiO2-Al2O3 and MnO-SiO2-Al2O3 of 304 stainless steel were investigated in laboratory-scale experiments under isothermal heat treatment at 1250 °C for 0, 30, 60 and 120 min. Results show inclusion population density increases at the first stage and then decreases while their average size decreases and then increases. Moreover, almost no Cr2O3 content within the inclusion before the heat treatment, but Cr2O3 content increases gradually along with increasing heat treatment time. Furthermore, the increasing of Cr2O3 content in the inclusions would increase their melting points and reduce their plasticities. The experimental results and thermodynamic analysis indicate that there are three steps for inclusion evolution during the heat treatment process, in which Ostwald ripening plays an important role in inclusion evolution, i.e., inclusions grow by absorbing the newly formed small-size MnO-Cr2O3 inclusions.