Settling of Copper Phases in Lime Modified Iron Silicate Slag

Copper in discarded slag decreases the profits and copper recovery during the pyrometallurgical extraction processes. The copper losses to slag can be reduced by using a settling furnace, in which mechanically entrained copper droplets separate from the slag under the action of gravity. The settling rate of entrained droplets can be increased by modifying the slag composition and, thus, the slag properties, which are known to influence the settling rate. The knowledge of industrial CaO slag modification in a reduced iron silicate slag with a Fe/SiO2 ratio close to unity is limited. An industrial trial was thus conducted in an electric settling furnace, where the slag had been pretreated in a fuming furnace, to investigate the effect of CaO slag modification on the final slag copper content. Slag samples were collected from the ingoing and outgoing slag and from within the furnace of batches modified with CaO up to about 16 wt %. The trial was evaluated by comparing the final slag copper content and the copper recovery in the settling furnace. The results indicate that the settling becomes more efficient with the CaO modification as the final slag copper content decreased with increasing CaO content.

Influence of Process Parameters on Copper Content in Reduced Iron Silicate Slag in a Settling Furnace

During the pyrometallurgical extraction of copper, a significant fraction of this metal is lost with discard slag, which decreases profits and overall copper recovery. These copper losses can be reduced by using a settling furnace, in which suspended droplets containing copper separate from slag under the influence of gravity. An industrial trial was conducted in a settling furnace to increase the knowledge of the effect of temperature and settling time on the copper content of slag, and thus enhance the settling process to increase copper recovery. Slag samples were collected from four sample points: the ingoing and outgoing slag stream, within the furnace during settling, and the granulated slag. The chemical composition of the slag samples was analyzed and compared between batches with different temperatures and settling times. The appearance of copper and its associated phases were analyzed using a scanning electron microscope with an energy-dispersive X-ray spectroscopy detector (SEM-EDS). The results indicated that the outgoing slag copper content increased with an increase in temperature, and it was also concluded to be influenced by the attachment of copper to spinels and gas bubbles. The results indicate that regulating the settling furnace temperature to a lower interval could increase copper recovery.

Advances in Understanding the Alkali-Activated Metallurgical Slag

This paper summarized and reviewed the mechanism and macro-performance of alkali-activated metallurgical slag, including steel slag, copper slag, ferronickel slag, and lead-zinc slag. Better activated method and alkali-activator are still needed to be developed to improve the performance of the metallurgical slag with low reactivity. Besides, the chemical components’ variation of these metallurgical slags from different regions will lead to unpredictable performance, which needs further study.

The Metallurgical Characterization of Iron-Containing Concentrate

The expediency of processing iron-containing concentrate with low iron content, increased content of manganese and copper is considered in the article. To process such a concentrate, a metallization process is proposed to produce sponge iron with a reducing agent - carbon. It was found that in solid-phase reduction at 1150 °C iron is reduced to a greater extent, as well as small particles with a copper content of about 95%, manganese is not recovered. The simulation process of metallization with carbon at a temperature of 1250 °C shows that iron is mainly distributed in the metallic phase, to a lesser extent in slag phases, manganese is distributed in two phases - metal and slag, copper is presented as a separate phase of metallic copper in the composition with iron alloys, and also composes a part of iron alloys. The reduction degree from concentrate to the metallic part is 80 - 91% for iron and 95 - 98% for copper. The presence of metallized particles of various sizes, representing phases of iron with manganese and copper was found in the slags.

Ancient Metallurgy in the Atacama: Evidence for Copper Smelting during Chile's Early Ceramic Period

Investigations at the Ramaditas site (Guatacondo Valley, northern Chile) were successful in the discovery of small quantities of ancient metallurgical slag, copper ore, and metal from sealed archaeological contexts dating to the first centuries B. C., and in the discovery of adjacent off-site furnace ruins that appear to be contemporaneous. Laboratory tests are positive in identifying both the surface and subsurface slag as a copper smelting by-product. These results are significant in that they demonstrate that copper smelting and metal manufacture were taking place in the Atacama in antiquity, constituting the first conclusive proof of what many Chilean scholars have anticipated since the early 1970s. These results support the view that the mining of minerals and the winning of metals played a valuable role in the economy of the first sedentary villages of interior Chile, in the foothills and valleys that rim the Atacama desert.