Preparation of Surface-Reinforced Superabsorbent Polymer Hydrogel Microspheres via Incorporation of In Situ Synthesized Silver Nanoparticles

Superabsorbent polymer (SAP) particles are primarily applied for absorbing and storing liquids. Here, poly (acrylic acid) (PAA)-based SAP microspheres incorporated with silver nanoparticles (AgNPs) are prepared as an effort to maintain microsphere shape during swelling and minimize gel blocking. PAA-based SAP spheres are synthesized via inverse suspension polymerization. AgNPs are formed within SAP spheres through in situ reduction of silver nitrate (AgNO3), using polyvinylpyrrolidone as the reducing agent. The formation of AgNPs within SAP was observed via techniques such as scanning electron microscopy, ultraviolet-visible spectroscopy, thermogravimetric analysis, X-ray photoelectron spectroscopy and transmission electron microscopy. Energy dispersive spectroscopy analyses reveal that thin and dense layers of AgNPs are formed on the outer regions of the SAP spheres at higher concentrations of AgNO3. The water absorbency capacity decreases on increasing the amount of incorporated silver nanoparticles; however, it is comparable with that of commercially available surface-crosslinked SAP particles. Finally, micro-computerized tomography (micro-CT) study revealed that AgNP-incorporated SAP spheres maintained their shapes during swelling and exhibit higher void fractions in the packed gel bed, minimizing gel blocking and improving fluid permeability.

Encapsulation of anion-cation organo-montmorillonite in terpolymer microsphere: structure, morphology, and properties

Exfoliated organo-montmorillonite (O-Mt) layers were successfully encapsulated in a terpolymer microsphere (PAAA) of acrylamide (AM)/acrylic acid (AA)/2-acrylamido-2-methylpropanesulfonic acid (AMPS) via in situ inverse suspension polymerization, with the aid of the organic modification by cetyltrimethylammonium bromide (CTAB) and sodium lauryl sulfonate (SLS). The chemical structure and properties of the Mt were characterized by Fourier transform infrared (FTIR), X-ray diffraction (XRD) and thermogravimetric analysis (TGA), which showed that SLS molecules successfully intercalated Mt interlayers and enhanced the thermostability of Mt. The microsphere morphologies of the polymer and its nanocomposites were detected by scanning electron microscopy (SEM). The results of X-ray diffraction (XRD) and transmission electron microscopy (TEM) confirmed that the exfoliated O-Mt dispersed in the polymer matrix. The introduction of well-dispersed O-Mt layers significantly enhanced the comprehensive performance of these microspheres, including thermostability and plugging properties. The Tmax of PAAA/1.5 wt.% O-Mt nanocomposite is increased by 46°C compared to the pure terpolymer. The plugging rate of PAAA/2.0 wt.% O-Mt reached up to 85.8%. Therefore, these selected nanocomposite microspheres can provide an effective plugging in the high-permeability layers.

Sulfonic Containing Polymer Bead Synthesized through Inverse Suspension Polymerization and Its Characteristics for Esterification Catalyst

The sulfonic containing polymer bead was synthesized using sodium p-styrenesulfonate (SSS) and N,N′-methylenebisacrylamide (MBA) through inverse suspension polymerization and evaluated as catalyst for esterification of of n-octanol and acrylic acid. The influence of some principal factors, such as combination dispersant, crosslink agent content, posttreatment methods, and porogen types, was investigated in detail. The results showed that the morphology and characteristics of polymer beads were controllable. The polymer beads with 20wt% crosslink agent showed the best catalysis ability achieving almost 96% esterification conversion at the first time and 80% after 5 cycles.