VIRTUALIZATION OF THE WORKPLACE OF THE OPERATOR OF THE STEAM GENERATOR OF THE CHP-1 KOTLAS PULP AND PAPER MILL

An approach to the implementation of the structure of a computer simulator for steam generator drivers BKZ-160-100F using virtualized workstations and control systems is de-scribed

Algorithm of the calculation of technological for several objects of technological standardization

Цель исследования – разработка алгоритма расчета технологических показателей отдельно по видам выпускаемой продукции для интегрированного целлюлозно-бумажного комбината при сбросе сточных вод после очистки сточных вод на единых очистных сооружениях промышленных стоков. Использован балансовый метод расчёта значений масс загрязняющих веществ, образующихся на тонну выпускаемой продукции ЦБК на основе масс загрязняющих веществ, образующихся во вспомогательных технологических процессах, с учетом очистки сточных вод на общепроизводственных очистных сооружениях. Технологические показатели установлены отдельно для продукции, нормируемой по беленой или небеленой целлюлозе. Если фактические значения технологических показателей превысят значения технологических показателей НДТ, то необходимо разработать водоохранные мероприятия по достижению этих показателей и, до момента их достижения, оплачивать негативное воздействие на водные объекты со стократным повышающим коэффициентом. Разработан алгоритм и функциональные зависимости расчета технологических показателей для ЦБК, выпускающих продукцию, содержащую в композиции беленую и небеленую целлюлозу. Алгоритм рассмотрен на примере условного ЦБК, выпускающего первичные небелёные и беленые волокнистые полуфабрикаты и продукцию полного цикла. К первичным волокнистым полуфабрикатам небеленым отнесены: хвойная и лиственная целлюлоза, ТММ, ХТММ; к первичным волокнистым беленым полуфабрикатам отнесены: беленая хвойная и лиственная целлюлоза, БХТММ; к продукции полного цикла отнесены бумага, картон и продукция их переработки. Алгоритм расчета состоит из пяти этапов: 1 – построение балансовой схемы расчета технологических показателей; 2 – расчет технологических показателей для первичных волокнистых полуфабрикатов небеленых; 3 – расчет технологических показателей для первичных волокнистых полуфабрикатов беленых; 4 – расчет технологических показателей для продукции полного цикла; 5 – расчет значений технологических показателей для каждого вида продукции с учетом очистки на общепроизводственных очистных сооружениях. The purpose of the study is to develop an algorithm for calculating technological indicators separately by types of products for an integrated pulp and paper mill when discharging wastewater after wastewater treatment at unified industrial wastewater treatment plants. A balance method was used for calculating the values of the masses of pollutants formed per ton of output from the pulp and paper mill based on the masses of pollutants formed in auxiliary technological processes, taking into account wastewater treatment at general industrial treatment facilities. Technological indicators are set separately for products rated for bleached or unbleached pulp. If the actual values of technological indicators exceed the values of technological indicators BAT, then it is necessary to develop water protection measures to achieve these indicators and, until they are reached, to pay for the negative impact on water bodies with a hundredfold increasing coefficient. An algorithm and functional dependencies for calculating technological indicators for pulp and paper mills producing products containing bleached and unbleached cellulose in the composition have been developed. The algorithm is considered on the example of a conventional pulp and paper mill, which produces primary unbleached and bleached fibrous semi-finished products, and full-cycle products. Primary unbleached fibrous semi-finished products include: coniferous and deciduous cellulose, ТМP, CТМP; primary fibrous bleached semi-finished products include: bleached softwood and hardwood pulp, BCTMP; full cycle products include: paper, cardboard and their processing products. The calculation algorithm consists of five stages: 1 – building a balance sheet for calculating technological indicators; 2 – calculation of technological indicators for primary fibrous semi-finished products, unbleached; 3 – calculation of technological indicators for primary fibrous semi-finished products bleached; 4 – calculation of technological indicators for full cycle products; 5 – calculation of the values of technological indicators for each type of product, taking into account cleaning at general production treatment facilities.

Compost Based on Pulp and Paper Mill Sludge, Fruit-Vegetable Waste, Mushroom Spent Substrate and Rye Straw Improves Yield and Nutritional Value of Tomato

Plant biomass in the form of waste materials and by-products from various industries can be a valuable material for the production of composts and growing media for urban gardening. In this study, pulp and paper mill sludge, fruit-vegetable waste, mushroom spent substrate and rye straw were used to produce compost that was further used as a medium component in container cultivation of tomato. The plants were grown in containers with a capacity of 3 dm3 filled with three types of compost-based growing media supplemented with high peat, fen peat, pine bark and wood fiber. The tomato plants grown in 100% peat substrate served as controls. The plants grown in the compost-enriched media had a higher leaf greening index and percentage of ripe fruit, and exhibited an increased content of total polyphenols and flavonoids, potassium, calcium, magnesium and copper in fruit as compared with the control. The tomatoes grown in a medium consisting of 25% compost, 30% high peat, 15% low peat, 20% pine bark and 10% wood fiber reached the highest fresh fruit weight, total polyphenol content and L-ascorbic acid levels. This study demonstrated that the compost produced from natural materials from various sources was a valuable potting medium supplement with positive effects on tomato yield and nutritional value.

Techno-Economic Evaluation of Co-Removal of NOx and SOx Species from Flue Gases via Enhanced Oxidation of NO by ClO2—Case Studies of Implementation at a Pulp and Paper Mill, Waste-to-Heat Plant and a Cruise Ship

Co-absorption of NO2 and SO2 from flue gases, in combination with the enhanced oxidation of NO by ClO2(g), is studied for three different flue gas sources: a medium sized waste-to-heat plant; the kraft recovery boiler of a pulp and paper mill; and a cruise ship. Process modeling results are used to present the technical potential for each site together with cost estimation and optimization using a bottom-up approach. A process set-up is proposed for each site together with equipment sizing and resulting flows of process fluids. The simulation results, supported by experimental results, show that removal rates equal to or greater than current best available technologies are achievable with more than 90% of NOx and 99% of SO2 removed from the flue gas. The resulting cost of removing both NOx and SO2 from the flue gases is 2100 €/ton for the waste-to-heat plant, 800 €/ton for the cruise ship and 3900 €/ton for the recovery boiler. The cost estimation show that the consumption and cost of chemical additives will play a decisive role in the economic feasibility of the investigated concept, between 50% and 90% of the total cost per ton acid gas removed.

Degradation of lignin by Bacillus altitudinis SL7 isolated from pulp and paper mill effluent

Lignin is a major by-product of pulp and paper industries, which is resistant to depolymerization due to its heterogeneous structure. Degradation of lignin can be achieved by the use of potential lignin-degrading bacteria. The current study was designed to evaluate the degradation efficiency of newly isolated Bacillus altitudinis SL7 from pulp and paper mill effluent. The degradation efficiency of B. altitudinis SL7 was determined by color reduction, r lignin contents, and ligninolytic activity from degradation medium supplemented with alkali lignin (3 g/L). B. altitudinis SL7 reduced color and lignin contents by 26 and 44%, respectively, on 5th day of the incubation, as evident from the maximum laccase activity. Optimum degradation was observed at 40 °C and pH 8.0. FT-IR spectroscopy and GC-MS analysis confirmed lignin degradation by emergence of the new peaks and identification of low molecular weight compounds in treated samples. The identified compounds such as vanillin, 2-methyoxyhenol, 3-methyl phenol, oxalic acid and ferulic acid suggested the degradation of coniferyl and sinapyl groups of lignin. Degradation efficiency of B. altitudinis SL7 towards high lignin concentration under alkaline pH indicated the potential application of this isolate in biological treatment of the lignin-containing effluents.

Adaptive Potential and Endocrine Profile of Pulp and Paper Workers in Arkhangelsk

Introduction. Maintaining good health and working capacity of the population is one of the main tasks of the healthcare system. Living under adverse climatic conditions of the North and being exposed to dangerous production factors of the pulp and paper industry, strongly represented in the Arkhangelsk Region, can significantly reduce the adaptive capacity of the body. Major role in providing an adequate response to the action of irritators and initiating the adaptation process is played by the neuroendocrine, cardiovascular, and circulatory systems, which reflect qualitative and quantitative changes in the body while being reliable markers of homeostasis. The aim was to study the adaptive potential of workers showing the level of functioning of the circulatory system and to evaluate their endocrine profile depending on the revealed functional capabilities of the body. Materials and methods. The study involved 50 men aged 22–60 years working in the production departments of Solombala Pulp and Paper Mill (Arkhangelsk) with a body mass index of 19–25 and without earlier history of endocrine pathology. Serum levels of thyroxine-binding globulin and oestradiol were determined by means of radioimmunoassay, while serum concentrations of total cortisol, thyrotropin, thyroxine, triiodothyronine, progesterone, testosterone, insulin, C-peptide, and somatotropin were determined by enzyme-linked immunosorbent assay. Results. The research demonstrated that in 2/3 of the examined employees of the pulp and paper mill the adaptation mechanisms were under strain, while the condition of two subjects corresponded to the physiological norm, which is characterized by good and satisfactory adaptation. Workers with decreased adaptive capabilities to the point of unsatisfactory adaptation showed increased levels of cortisol, thyroxine-binding globulin, oestradiol, C-peptide, and insulin against the background of a decrease in testosterone, progesterone, and the testosterone/oestradiol ratio. The authors recommend conducting periodic medical examinations of pulp and paper workers, including endocrine profile assessment, and monitoring changes that occur over time.