Monitoring Fatigue Damage of Modular Bridge Expansion Joints Using Piezoceramic Transducers

Modular bridge expansion joints (MBEJs) are commonly used in bridges and are often subjected to fatigue damages, which necessitate fatigue monitoring of MBEJs to ensure the reliable operation of the bridges. In this paper, a stress wave based active sensing approach using piezoceramic transducers is developed to monitor the fatigue damage of MBEJ. A MBEJ involves mainly center beam, edge beam, support bar, support box, sliding bearing, sliding spring, elastomeric strip seal, full-penetration weld and reinforcing plate. In practice, for a MBEJ, the part that is most prone to fatigue damage is the full-penetration weld between the center beam and the support bar. In this paper, a specimen, which is the full-scale center-beam/support-bar (CB/SB) assembly, was designed and fabricated to facilitate the experimental study. The assembly mainly includes center beam, support bar, reinforcing plate, and full-penetration weld. The lead zirconate titanate (PZT) transducer bonded on the support bar was used as the actuator and the PZT transducer mounted on the center beam was as the sensor. Dial indicators were utilized to measure the vertical displacement of the center beam. Two series of tests, including static test, and fatigue test, were performed on the specimen in an alternating fashion. Based on the number of cyclic loading, the experiment was divided into six different stages: 0th cycle (the healthy state), 0.8 million cycles, 1.6 million cycles, 2.4 million cycles, 3.2 million cycles, and 4 million cycles. The signals received by the PZT sensor were analyzed with the help of wavelet packet analysis. In addition, the structure stiffness also was considered as a comparative approach in this paper. Experimental results show that during the fatigue test, the structure stiffness decreases with the number of cycle loading. However, the method can only obtain the fatigue damage impact on the entire structure, and cannot determine the fatigue damage degree of a certain weld. On the other hand, the proposed method can accurately monitor the fatigue damage degree of full-penetration welds. The research results show that the developed piezoceramic enabled active sensing approach can monitor and estimate the fatigue damage in MBEJ in real-time.

Modular Bridge Expansion Joints for Lacey V. Murrow Floating Bridge

The Lacey V. Murrow Bridge (LVM Bridge) is a 2013-m-long floating bridge on Interstate 90 across Lake Washington in Seattle, Washington. Single-support-bar, swivel-joist modular bridge expansion joint systems are located at each end of the bridge between the shore approach spans and the floating pontoons. These joints were designed for 960 mm of longitudinal movement as well as horizontal and vertical rotations caused by wind, wave, temperature, and changes in lake level elevation. A similar joint in an adjacent floating bridge had experienced premature fatigue cracking at welded attachment details because of low fatigue strength. For the LVM Bridge the joint components were fatigue tested and designed by using fatigue limit-states loads, resulting in welded attachment details with improved fatigue strength. In addition, a stiffer center beam and reduced center-beam span lengths produced lower fatigue stress ranges. Joint movements and rotations, fatigue design methodology, results of dynamic analyses, field measurements of the dynamic response, and construction details are described. The total cost of the LVM joints was 1 percent of the final bridge cost. The Washington State Department of Transportation required a 5-year guarantee for the LVM joints. These are the largest modular bridge expansion joints in the United States to be tested and designed for fatigue.