Wind Tunnel Test on a Slowed Mach-Scaled Hingeless Rotor with Lift Compounding

A single main rotor helicopter's maximum forward speed is limited due to the compressibility effects on the advancing side and reverse flow and dynamic stall on the retreating side. Compound helicopters can address these issues with a slowed rotor and lift compounding. There is a scarcity of test data on compound helicopters, and the present research focuses on a systematic wind tunnel test on lift compounding. Slowing down the rotor increases the advance ratio and, hence, the reverse flow region, which does not produce much lift. The lift is augmented with a wing on the retreating side. A hingeless rotor hub helps to balance the rolling moment with lift offset. Wind tunnel tests were carried out on this configuration up to advance ratios of 0.7 at two different wing incidence angles. Rotor performance, controls, blade structural loads, and hub vibratory loads were measured and compared with in-house comprehensive analysis, UMARC. A comparison between different wing incidences at constant total lift provided many insights into the lift compounding. It increased the vehicle efficiency and reduced peak-to-peak lag bending moment and in-plane 4/rev hub vibratory loads. The only trade-off was steady rotor hub loads and rolling moment at the wing root carried by the fuselage.

Nonlinear Blade Stability for a Scaled Autogyro Rotor at High Advance Ratios

Despite current research advances in aircraft dynamics and increased interest in the slowed rotor concept for high-speed compound helicopters, the stability of autogyro rotors remains partially understood, particularly at lightly loaded conditions and high advance ratios. In autorotation, the periodic behavior of a rotor blade is a complex nonlinear phenomenon, further complicated by the fact that the rotor speed is not held constant. The aim of the analysis presented in this article is to investigate the underlying mechanisms that can lead to rotation-flap blade instability at high advance ratios for a teetering autorotating rotor. The stability analysis was conducted via wind tunnel tests of a scaled autogyro model combined with numerical continuation and bifurcation analysis. The investigation assessed the effect of varying the flow speed, blade pitch angle, and rotor shaft tilt relative to the flow on the rotor performance and blade stability. The results revealed that rotor instability in autorotation is associated with the existence of fold bifurcations, which bound the control-input and design parameter space within which the rotor can autorotate. This instability occurs at a lightly loaded condition and at advance ratios close to 1 for the scaled model. Finally, it was also revealed that the rotor inability to autorotate was driven by blade stall.

Refined Performance Results on a Slowed Mach-Scaled Rotor at High Advance Ratios

Owing to its ability to alleviate the compressibility effect on the advancing side, the slowed rotor operating at high advance ratios is a key feature in high-speed compound rotorcraft. A series of wind tunnel tests were conducted in the Glenn L. Martin Wind Tunnel with a four-bladed Mach-scaled articulated rotor. The objective of the tests was to gain a basic understanding of unique features of high-advance-ratio aerodynamic phenomena, such as thrust reversal and dynamic stall in the reverse flow region. In this study, high-advance-ratio tests were carried out with highly similar, noninstrumented blades and on-hub control angle measurements, to minimize possible error due to blade structural dissimilarity and pitch angle discrepancy. The tests were conducted at 900 and 1200 RPM, advance ratios of 0.3–0.9, and a shaft tilt study was conducted at±4°. Pitch and flap motion at the blade roots, rotor performance, and vibratory hub loads were investigated during the test. The test data were then compared with those of previous tests and with predictions from comprehensive analysis. The airload results were investigated using comprehensive analysis to gain insights into the influences of advance ratio and shaft tilt angle on rotor performance and hub vibratory loads. Results indicate that the thrust benefit from backward shaft tilt is dependent on the change in the inflow condition and the induced angle of attack increment, and the reverse flow region at high advance ratios is the major contributor to changes in shaft torque and horizontal force.

Design of a Cruise-Efficient Compound Helicopter

A slowed-rotor compound helicopter is conceptually designed using a multifidelity approach, showing the potential for significant efficiency improvements above conventional helicopters. The cruise tip speed and bilinear twist distribution are optimized using the Comprehensive Analytical Model of Rotorcraft Aerodynamics and Dynamics (CAMRAD II). System-level metrics are computed using the NASA Design and Analysis of RotorCraft (NDARC) program to show top-level payoffs. An aeroperformance map is generated using comprehensive analysis for the optimum twist distribution, providing calibration data for the main rotor model within NDARC. Effects of disk loading and wing loading on the size of the slowed-rotor compound helicopter are analyzed, and off-design performance is computed. Rotor–wing interference effects are analyzed using CAMRAD II for several wing vertical locations.