Preparation of Extremely Active Ethylene Tetramerization Catalyst [iPrN(PAr2)2−CrCl2]+[B(C6F5)4]– (Ar = −C6H4-p-SiR3)

Numerous efforts have been made to achieve “on-purpose” 1-octene production since Sasol discovered a Cr-based selective ethylene tetramerization catalyst in the early 2000s. By preparing a series of bis(phosphine) ligands iPrN(PAr2)2 where the Ar contains a bulky –SiR3 substituent (Ar = −C6H4-p-Si(nBu)3 (1), −C6H4-p-Si(1-hexyl)3 (2), −C6H4-p-Si(1-octyl)3 (3), −C6H4-p-Si(2-ethylhexyl)3 (4), −C6H4-p-Si(3,7-dimethyloctyl)3 (5)), we obtained an extremely active catalyst that meets the criteria for commercial utilization. The Cr complexes [iPrN(PAr2)2−CrCl2]+[B(C6F5)4]–, obtained by reacting ligands 1–5 with [(CH3CN)4CrCl2]+[B(C6F5)4]–, showed high activity exceeding 6000 kg/g-Cr/h, when combined with the inexpensive iBu3Al, thus avoiding the use of expensive modified methylaluminoxane (MMAO). The bulky –SiR3 substituents played a key role in the success of catalysis by blocking the formation of inactive species (Cr complexes coordinated by two iPrN(PAr2)2 ligands, that is, [(iPrN(PAr2)2)2−CrCl2]+[B(C6F5)4]–). Among the complexes prepared, [3−CrCl2]+[B(C6F5)4]– exhibited the highest activity (11,100 kg/g-Cr/h, 100 kg/g-catalyst) with high 1-octene selectivity (75 wt%) and, moreover, mitigated the generation of undesired > C10 fractions (10.7 wt%). A 10-g-scale synthesis of 3 was developed, as well as a facile and low-cost synthetic method for [(CH3CN)4CrCl2]+[B(C6F5)4]–.

Computer-assisted catalyst development via automated modelling of conformationally complex molecules: application to diphosphinoamine ligands

Simulation of conformationally complicated molecules requires multiple levels of theory to obtain accurate thermodynamics, requiring significant researcher time to implement. We automate this workflow using all open-source code (XTBDFT) and apply it toward a practical challenge: diphosphinoamine (PNP) ligands used for ethylene tetramerization catalysis may isomerize (with deleterious effects) to iminobisphosphines (PPNs), and a computational method to evaluate PNP ligand candidates would save significant experimental effort. We use XTBDFT to calculate the thermodynamic stability of a wide range of conformationally complex PNP ligands against isomeriation to PPN (ΔGPPN), and establish a strong correlation between ΔGPPN and catalyst performance. Finally, we apply our method to screen novel PNP candidates, saving significant time by ruling out candidates with non-trivial synthetic routes and poor expected catalytic performance.

Replacement of the Common Chromium Source CrCl3(thf)3 with Well-Defined [CrCl2(μ-Cl)(thf)2]2

CrCl3(thf)3 is a common starting material in the synthesis of organometallic and coordination compounds of Cr. Deposited as an irregular solid with no possibility of recrystallization, it is not a purity guaranteed chemical, causing problems in some cases. In this work, we disclose a well-defined form of the THF adduct of CrCl3 ([CrCl2(μ-Cl)(thf)2]2), a crystalline solid, that enables structure determination by X-ray crystallography. The EA data and XRD pattern of the bulk agreed with the revealed structure. Moreover, its preparation procedure is facile: evacuation of CrCl3·6H2O at 100 °C, treatment with 6 equivalents of Me3SiCl in a minimal amount of THF, and crystallization from CH2Cl2. The ethylene tetramerization catalyst [iPrN{P(C6H4-p-Si(nBu)3)2}2CrCl2]+[B(C6F5)4]− prepared using well-defined [CrCl2(μ-Cl)(thf)2]2 as a starting material exhibited a reliably high activity (6600 kg/g-Cr/h; 1-octene selectivity at 40 °C, 75%), while that of the one prepared using the impure CrCl3(thf)3 was inconsistent and relatively low (~3000 kg/g-Cr/h). By using well-defined [CrCl2(μ-Cl)(thf)2]2 as a Cr source, single crystals of [(CH3CN)4CrCl2]+[B(C6F5)4]− and [{Et(Cl)Al(N(iPr)2)2}Cr(μ-Cl)]2 were obtained, allowing structure determination by X-ray crystallography, which had been unsuccessful when the previously known CrCl3(thf)3 was used as the Cr source.

H2 effect in Cr/PNP-catalyzed ethylene tetramerization: a DFT study

It is well noticed that hydrogen promotes catalyst activity in Cr/PNP-catalyzed ethylene tetramerization, but the mechanism of this boost is unclear. A density functional theory (DFT) study devoted to exploring this effect was conducted, and conformation changes were carefully taken into consideration to build a clear reaction pathway. Three components in the catalytic cycle was examined in detail: the production of 1-hexene from the metallacycloheptane, the production of 1-octene from metallacyclononane, and the formation of active center on the catalyst. The result indicates that the formation of active center on the catalyst becomes more favorable upon imposition of hydrogen, where hydrogen function as a second ligand. This easing effect could be the key factor leading to the outperformed catalyst activity.

Isotopic labelling in ethylene oligomerization: addressing the issue of 1-octene vs. 1-hexene selectivity

The selectivity-determining mechanistic steps of ethylene tetramerization and trimerization are evaluated in light of isotopic labeling experiments.