Influence of Ring-Shaped Beam Profiles on Process Stability and Productivity in Laser-Based Powder Bed Fusion of AISI 316L

A major factor slowing down the establishment of additive manufacturing processes as production processes is insufficient reproducibility and productivity. Therefore, this work investigates the influence of ring-shaped beam profiles on process stability and productivity in laser-based powder bed fusion of AISI 316L. For this purpose, the weld track geometries of single tracks and multi-track segments with varying laser power, scan speed, hatch distance, and beam profile (Gaussian profile and three different ring-shaped profiles) are analyzed. To evaluate the process robustness, process windows are identified by classifying the generated single tracks into different process categories. The influence of the beam profiles on productivity is studied by analyzing the molten cross-sectional areas and volumes per time. When using ring-shaped beam profiles, the process windows are significantly larger (up to a laser power of 1050 W and a scanning speed of 1700 mm/s) than those of Gaussian beams (laser power up to 450 W and scanning speed up to 1100 mm/s), which suggests a higher process robustness and stability. With ring-shaped beam profiles, larger volumes can be stably melted per track and time. The weld tracks created with ring-shaped profiles are significantly wider than those generated with Gaussian profiles (up to factor 2 within the process window), allowing enlargement of the hatch distances. Due to the higher scanning speeds and the enlarged hatch distances for ring-shaped beam profiles, the process can be accelerated by a factor of approximately 2 in the parameter range investigated.

An Experimental Study on Efficient Piezoelectric Coupled Beams and Corresponding Piezoelectric Bricks

In view of the low output power density of the existing footstep harvesters, two pairs of distinctive L-shaped beams and the corresponding piezoelectric brick models are developed to improve the utilization efficiency of the piezoelectric patches bonded on the beams. A theory model of the aforesaid L-shaped beam is established to analyze its dynamic performance. Two pairs of L-shaped beams and corresponding piezoelectric brick specimens are customized. The influences of some factors on the output voltage and average power from piezoelectric patches of aforesaid piezoelectric bricks are tested and analyzed. Numerical computation based on the theory model of L-shaped beam is conducted to extend the study on the electric output performances of the proposed piezoelectric bricks. Experiment and simulation results indicate that the peak-to-peak voltage and average power can reach up to 376 V (0.15 V/mm3) and 94.72 mW (37.89 μW/mm3) for a piezoelectric patch with a dimension of 50 mm × 50 mm × 1 mm of brick specimens. This research provides novel piezoelectric bricks to harvest footstep energy and obtains some instructive conclusions for the practical design of the piezoelectric brick with ideal energy harvesting efficiency and cost-effectiveness.

A Curve-Shaped Beam Bistable Piezoelectric Energy Harvester with Variable Potential Well: Modeling and Numerical Simulation

To improve the energy harvesting performance of an energy harvester, a novel bistable piezoelectric energy harvester with variable potential well (BPEH-V) is proposed by introducing a spring to the external magnet from a curve-shaped beam bistable harvester (CBH-C). First, finite element simulation was performed in COMSOL software to validate that the curved beam configuration was superior to the straight beam in power generation performance, which benefits energy harvesting. Moreover, the nonlinear magnetic model was obtained by using the magnetic dipoles method, and the nonlinear restoring force model of the curve-shaped beam was acquired based on fitting the experimental data. The corresponding coupled governing equations were derived by using generalized Hamilton’s principle, the dynamic responses were obtained by solving the coupling equations with the ode45 method. Finally, the numerical simulations showed that the proposed harvester can make interwell oscillations easier due to the spring being efficiently introduced to pull down the potential barrier compared with the conventional bistable harvester. Spring stiffness has a great impact on characteristics of the system, and a suitable stiffness contributes to realize large-amplitude interwell oscillations over a wide range of excitation, especially in the low excitation condition.

An analytical model for the behavior of I-shaped beam to cylindrical column connections at room temperature and high temperatures

PurposeIn this paper, a closed-form analytical solution for the prediction of moment-rotation and the rotational stiffness-rotation curves of I-shaped beam to cylindrical column connections, commonly used on offshore platforms, at room and elevated temperatures, are presented.Design/methodology/approachAn analytical solution for the prediction of moment-rotation and the rotational stiffness-rotation curves of I-shaped beam to cylindrical column connections is presented. The results of this model are compared with those of a non-linear coupled mechanical-thermal finite element model and small-scale experimental tests previously provided by the authors.FindingsIn this paper, a closed-form analytical solution for the prediction of moment-rotation and the rotational stiffness-rotation curves of I-shaped beam to cylindrical column connections, commonly used on offshore platforms, at room and elevated temperatures, is presented. The required yield and plastic moments in this model are provided as an extension to Roark's relationships. The results of this model are compared with those of a non-linear coupled mechanical-thermal finite element model and small-scale experimental tests previously provided by the authors. A reasonable agreement has been found between the analytical model results and the experimental/numerical modeling results.Originality/valueThis article is extracted from the author’s doctoral thesis, and all its achievements belong to the authors of the article.