Heterogeneous Microstructure-Induced Creep Failure Responses in Various Sub-Zones of Modified 310S Welded Joints

In order to reveal the creep failure behavior of novel modified 310S austenite steel welded joints, the creep life and microstructure evolution of the 310S austenite steel welded joints were investigated in this study. The rupture life was assessed to estimate the damage of the welded joint based on creep rupture tests performed at 600 °C in the stress range of 170–238 MPa. Compared with WM, HAZ facilitated the occurrence of creep failure in long term creep due to the combination of a smaller hardness value, a more heterogenous microstructure accompanied by coarsened M23C6, a larger grain size, higher KAM and Schmid factor. Discontinuous Laves phases appeared near the boundaries between the δ-ferrite and γ-austenite grains in the WM, and dislocation strengthening and precipitation strengthening were observed near the boundary in the BM. Furthermore, segregation elements were detected by APT and EDS adjacent to the boundary. Cr and C segregation near grain boundaries weaken the creep resistance in long term creep service.

THE METHOD OF MEASURING AN EFFECTIVE THICKNESS OF THERMO-DIFFUSION ZINC COATING OF ITEMS MADE FROM ALUMINIUM ALLOYS

There has been developed a method to measure an effective thickness of thermo-diffusion zinc coating of items made from aluminium alloys. According to set rated limiting value of a base parameter the suggested method allows accurately and effectively determining an effective thickness of coatings after the process of thermo-diffusion zinc coating not only on the items from nonferrous alloys but also from austenite steel.

Experimental studies of temperature pulsations during the process of mixing non-isothermal coolant flows in nuclear reactor equipment components

One of the most important scientific and technical tasks of the nuclear power industry is to assure the reactor equipment life and reliability under random temperature pulsations. High-intensity temperature pulsations appear during the process of mixing non-isothermal coolant flows. Coolant thermal pulsations cause corresponding, sometimes very significant, fluctuations in the temperature stresses of the heat-exchange surface metal, which, added to static loads, can lead to fatigue failure of equipment components. The purpose of this work was to conduct an experimental study of the temperature and stress-strain states of a pipe sample under the influence of local stochastic thermal pulsations caused by the mixed single-phase heat coolant flows. To solve the set problems, an experimental section was created, which made it possible to simulate the process of mixing non-isothermal coolant flows accompanied by significant temperature pulsations. The design of the experimental section allowed us to study the thermohydraulic and life characteristics of pipe samples made of austenite steel (60×5 mm). Some tools were developed for measuring the pipe sample stress-strain state and the coolant flow temperature field in the zone of mixed single-phase media with different temperatures. The measuring tools were equipped with microthermocouples and strain sensors. As a result, we obtained experimental data on temperature pulsations, time-averaged temperature profiles of the coolant flow in the mixing zone as well as statistical and spectral-correlation characteristics of thermal pulsations. Based on the results of measuring the relative strains, the values of fatigue stresses in the mixing zone were calculated. In addition, some devices and methods were elaborated to measure the temperature and stress-strain states of the pipe sample under the influence of local stochastic thermal pulsations. The developed experimental section provided thermal-stress loading of the metal surface at a high level of alternating stress amplitudes causing rapid damage accumulation rates. The results were included in the database to verify the method for assessing the fatigue life of structural materials for nuclear power plants as applied to austenite steel 12Cr18Ni10Ti under the influence of random thermal cyclic loads.