The Interdiffusion Behavior of NiCoCrAlYHf Coating Deposited by Arc Ion Plating on Carburized Ni-Based Single Crystal Superalloy

In the present study, arc ion plating (AIP) was used to prepare a NiCoCrAlYHf coating (HY5 coating) on a carburized third-generation single-crystal superalloy DD10. The interdiffusion behavior of the carburized superalloy with an HY5 coating was investigated for a 1000 h oxidation time at 1100 °C. Carburization enhanced the interfacial bonding force and improved the microstructure of the NiCoCrAlYHf coating. An interdiffusion zone (IDZ) formed after a 300 h oxidation time, and the formation of a carburized layer effectively suppressed an inward diffusion of cobalt, aluminium, and chromium to the DD10 superalloy as well as an outward diffusion of nickel and refractory elements for instance rhenium and tungsten to the HY5 coating that occurred in static air at 1100 °C. The roles of the carburized layer in affecting thermal cyclic oxidation and element interdiffusion were studied. Subsequently, a modified form of the Boltzmann–Matano analysis was used to present the interdiffusion coefficients of aluminium.

Development of Near Gold-Colored TixZr1-xN Nano Thin Films by Arc Ion Plating

A gold plating technique with wet chemical solution is widely used to make different metallic colors for various industrial applications. However, it results in environmental pollution due to the generation of contaminated water, and it is also an expensive process. As an alternative approach, it is often desirable to use the Physical Vapor Deposition coating method that does not generate such pollution, and to use cheaper material to imitate gold colors. In this letter, target materials consisting of Ti–Zr alloy are employed to realize tens of nanometers thickness metallic thin film that can produce a metallic color that is close to that of natural gold. TiZrN thin films with a thickness ranging (2,000 to 4,000) nm are formed on a substrate using Arc Ion Plating. The results showed that the thin films exhibited an adhesion force of 50 N or more and a hardness of 1,500 Hv or more under a −100 V bias condition, and various gold colors could be realized by changing the ratio of Ti and Zr element of the alloy target.