Finite Element Modelling for Structural Performance of Slim Floors in Fire and Influence of Protection Materials

Slim floor systems are very common nowadays and various types are currently being used for the construction of high-rise buildings and car parks. Concrete in slim floor beams encases the steel beam section which helps to improve their fire resistance. Despite their higher fire resistance, several fire protection materials like intumescent coatings are often used to achieve a higher fire resistance where desired. The thermal properties and behaviour of various intumescent coating materials were previously studied through experimental investigations. This paper presents finite element analyses to simulate the response of unprotected and protected slim floor beams in fire using different simulation tools. For this purpose, fire tests conducted on unprotected slim floor beams and intumescent coating materials are modelled using research and commercial software. Results from the analyses are compared and verified with the available test data. These validated models are later combined to study the behaviour of protected slim floor beams in fire. Results from the study show that the research and the commercial software replicate the behaviour of slim floor beams and protection materials with good accuracy. Due to the presence of the intumescent coating, the protected slim floor beams displayed a better fire resistance as the temperature of the steel part remained below 400 °C even after 60-min of standard heating. The protected slim floor beams continued to support the external loads even after 120 min of heating.

Enhancements on Flame Resistance by Inorganic Silicate-Based Intumescent Coating Materials

Flame-retardant coatings have drawn much attention in recent years. In this study, an inorganic sodium silicate-based intumescent flame-resistance coating with an excellent flameproof properties is developed by mainly utilizing sodium silicate as the ceramizable binder, via hydrolysis and self-condensation reaction. Fly ash, metakaoline, and wollastonite behave as supplement cementing materials. Major formulation encompasses the combination of the ammonium polyphosphate and pentaerythritol as the flame-retardant additives, and aluminum hydroxide or expandable graphite as the intumescence-improving filler agents. Expandable graphite was found to play an important role in the eventual performance of flame-resistance testing. The results showed that solid interaction forces can be formed between metakaoline and sodium silicate, resulting in a similar material to geopolymer with excellent physical properties. After high-temperature flame testing, a densely complex protective layer of carbon-char created on top of the robust silicon dioxide networks offers notable flame resistance. An optimal ratio in this inorganic intumescent coating contains sodium silicate—metakaoline (weight ratio = 9:1)—ammonium polyphosphate and pentaerythritol, aluminum hydroxide (3, 3, 10 wt.%)—expandable graphite (1 wt.%), which can create 4.7 times higher expansion ratio compared with neat sodium silicate matrix. The results of flame testing demonstrate only 387.1 °C and 506.3 °C on the back surface of steel substrate after one and three hours flaming (>1000 °C) on the other surface, respectively, which could meet the requirements according to the level of fire rating.

Fire Performance of Intumescent Waterborne Coatings with Encapsulated APP for Wood Constructions

In this work, intumescent coatings were prepared for protection of wood from fire. The fire-retardant chemical ammonium polyphosphate (APP) is known to have poor resistance to water and high humidity as it is hygroscopic in nature. To improve the water resistance, durability and fire resistance of the intumescent coating, APP was modified using a hybrid organic-inorganic polysiloxane encapsulation shell prepared by the sol–gel method. The physical and chemical properties of the intumescent mix containing microencapsulated ammonium polyphosphate (EAPP) particles were characterized by X-ray fluorescence (XRF), Fourier transform infrared spectroscopy (FTIR), water absorption, dynamic vapor sorption (DVS) and thermogravimetric analysis (TGA). The EAPP mix showed 50% reduction in water absorption, 75% reduction in water vapor sorption and increased thermal stability when compared to the APP mix. The intumescent coatings were applied on wood samples, and their fire performance was evaluated using a cone calorimeter test. The intumescent coatings containing EAPP mix showed better fire retarding properties with longer time to ignition, lower heat release rate and shorter heat release peak when compared to the coating without EAPP mix. The prepared intumescent coating shows higher resistance to water and moisture, and it has great potential to be used in bio-based construction industry for enhancing the fire resistance of wood.