A Qualitative and Quantitative Analysis of Remanufacturing Research

The advancements in human lifestyle result in growth in daily demands of products, and accordingly, an increased rate of manufacturing. However, the resources on the planet Earth are limited, thus depleting day-by-day. More goods also contribute to more end-of-life (EOL) dumping or even before EOL in some cases. Therefore, an interest in remanufacturing has appeared, and it offers a solution that can solve or perhaps mitigate the risks of consuming more resources and increasing waste. Remanufacturing is a procedure of bringing used products to “like-new” functional status with a matching warranty. However, due to its relative novelty in terms of research field and industry, remanufacturing is poorly understood. People often mix it with other terms such as recycling, reconditioning, or repair. Therefore, in this research, the focus is on the remanufacturing systems’ definition, relevance, main phases, case studies, and solution methods proposed by various researchers. The word ‘remanufacturing’ is clearly described in this paper by differentiating it from alternative green manufacturing initiatives. Both qualitative and quantitative analysis of literature are performed. The quantitative analysis is conducted using a bibliometric method. For quantitative analysis, a systematic approach is utilized for research papers’ selection. The qualitative analysis has been carried out by discussing different aspects of remanufacturing and how the researchers are working on its different domains and phases. The review showed that researchers focused on some phases more as compared with others. Moreover, it is also revealed from the literature that the common solutions methods applied in this domain are optimization techniques. Future research directions are also identified and presented.

Modeling barriers of digital manufacturing in a circular economy for enhancing sustainability

PurposeCircular economy denotes future sustainability that allows optimum utilization of resources. In the present era of technology, plenty of innovations are happening across the world, and digital manufacturing is one of such innovations. However, there are several barriers which are impeding adoption of digital manufacturing in circular economy environment. The study explores the barriers of digital manufacturing initiatives in a circular economy and develops a methodological model to prioritize the identified challenges for automotive parts manufacturing industry.Design/methodology/approachSeven categories of challenges namely process, human resources, financial, collaboration, technological, security and leadership challenges were identified from literature and further validated with subsequent discussions with experts from the industry. The study is conducted in two phases, where in the first phase, the Decision-Making Trial and Evaluation Laboratory (DEMATEL) technique is used to define the priority and importance of seven categories of challenges. In second phase, the barriers are ranked using a Fuzzy Performance Important Index (FPII), taking into account contextual factors associated with the challenges and linked barriers, to determine the extent to which they impede the adoption of digital manufacturing in the sample automotive parts manufacturing company.FindingsThe “risk of data security and information privacy in connection with use of external data and protecting customer data” appeared as the most significant barrier to digital manufacturing in circular economy. Furthermore, technological challenges emerged as the most significant category of challenges followed by financial challenges in adoption of digital manufacturing in circular economy.Practical implicationsIdentification of the identified barriers and understanding the interrelationships will lead to easier adoption of digital manufacturing in circular economy.Originality/valueDespite all the potential benefits of implementing Industry 4.0 technologies in manufacturing industries, the adoption thereof is still in nascent phase with significant challenges yet to be overcome to accelerate the pace of adoption. Hence, this study explores the barriers preventing companies from adopting and benefiting from digital manufacturing initiatives and develops a methodological model.

An evaluation of agile manufacturing initiatives in the Indian manufacturing industry

Purpose The purpose of this paper is to examine the contribution of agile manufacturing (AM) initiatives in the Indian manufacturing industry and their influence on the business performance enhancement. Design/methodology/approach A survey questionnaire was designed to attain the research objectives. The variables included in the questionnaire were adapted from the elaborated literature review and validated through discussion held with practitioners, academicians and the industry experts. AM questionnaire was sent to approximately 500 randomly selected manufacturing organizations in the northern spectrum of India through e-mails and posts, out of which 154 usable responses were received. Findings The study identified that the Indian manufacturing industry has been reasonably successful in improving the business performance by implementing AM initiatives and has successfully reaped the benefits of AM implementation. Originality/value The present work develops an insight into the prevailing AM practices adopted by Indian manufacturing organizations. The study calculated the percent point score for each issue of AM initiative with respect to the Indian manufacturing industry and highlighted its impact on the enhancement of business performance.

Critical thoughts on advanced manufacturing: the experiences of Germany and USA

Purpose The purpose of this paper is to analyze the conventional approach to advanced manufacturing initiatives. Buzzwords like smart manufacturing or industrie 4.0 are directly linked to the discussions about the future of industrial activity. Little is said, however, about developed countries actively reinforcing their bets on the relevance of manufacturing. Design/methodology/approach This study opted for analyzing academic papers and governmental white papers. Somehow similar to those studies on compared experiences, here the US and German initiatives are put into perspective. Findings The critical interpretation of several works allows us to state that advanced manufacturing experiences consist in a set of policies aiming at industrial and technological leadership in a scenario of fierce competition. The initiatives seek to strengthen manufacturing activities by means of a mission-oriented approach, fostering enabling key technologies. Originality/value This paper fulfills an identified need to critically study the advanced manufacturing initiatives. Away from conventional approaches, the paper puts into perspectives the main ongoing initiatives on advanced manufacturing and interprets them as deliberated national efforts to strengthen manufacturing activities by means of enabling technologies. The paper also points out preliminary recommendations for Brazil.

India–Solar Cells: Trade Rules, Climate Policy, and Sustainable Development Goals

India–Solar Cells is one of a growing number of WTO disputes that highlight the continuing tensions between climate change polices (and renewable energy manufacturing initiatives in particular) and established multilateral trading rules. The United States alleged that Indian policies discriminated against foreign solar cell suppliers operating in the Indian market. The Appellate Body broadly rejected India's arguments to justify the measure either under Article III.8 public procurement derogations or as a general exception under ‘short supply’ and ‘compliance with laws and regulations’ provision of Article XX of the GATT. We argue that the Appellate Body was correct both on legal and economic grounds. The case does highlight the continuing need for clarity about the allowed parameters for climate change policies within the multilateral trade system.

Using module-based learning methods to introduce sustainable manufacturing in engineering curriculum

Purpose Sustainable manufacturing may be defined as the creation of manufactured products that use processes that are non-polluting, conserve energy and natural resources, and are economically sound and safe for employees, communities and consumers. Recently, there have been several industrial and governmental endeavors to launch sustainable manufacturing initiatives. To support such initiatives and to prepare the next generation of scientists and engineers, academic institutions have a responsibility to introduce educational programs and tools in the area of sustainable manufacturing. The purpose of this paper is to report on the approach, progress and contributions of a US National Science Foundation-sponsored project titled: “The Sustainable Manufacturing Advances in Research and Technology Coordination Network (SMART CN)”. Design/methodology/approach The project aims to bridge the gap between the academic knowledge discovery and industrial technology innovation for sustainable manufacturing. Toward this goal, various research and educational activities have been undertaken to introduce Sustainable Manufacturing Case Studies for use by academic instructors to a diverse group of undergraduate, graduate and industry professionals. Findings In this paper, the need for education on sustainable manufacturing has been focused upon, followed by approaches toward addressing these needs, concluding with examples of case studies developed through the SMART-CN project framework. Originality/value This work provides the engineering community with structured modules for introducing the topic of sustainable manufacturing in the curriculum.