Statistical cut response of high-performance single fibers

Single high-performance fibers (Kevlar® K129, Twaron® 2040, Technora® T200, Dyneema® SK76, Zylon® AS, Vectran® HT, and S-glass) are subject to lateral cutting action by an industrial blade. Due to the inherent variability of such testing, 40–60 replicate experiments were performed for each fiber type, at each of three different loading orientations, and the data were fit with a generalized extreme value distribution to summarize likelihood of failure under each condition. The results show that when organic fibers are cut at an angle that introduces shear loads, cut resistance drops by 60–90% compared to normal-incidence cut loading. This trend is driven by the highly oriented and fibrillar nature of organic fibers, in contrast to the isotropic S-glass fibers which show comparatively little change in cut resistance with blade orientation. Overall, the Vectran fibers provide the best resistance to normal loading, while the S-glass fibers are most resistant to non-normal loading. Micrographs show that, for organic fibers, shear loads lead to more localized failure compared to normally loaded fibers.