Effect of intake swirl on combustion performance in an unthrottled spark ignition engine

A Fully Hydraulic Variable Valve System is described in this article which can achieve continuous variation in valve lift, duration, and timing. The system was installed in a four-cylinder port fuel injection spark ignition engine and achieved unthrottled load control through early intake valve closing. The in-cylinder pressure measured experimentally showed that pumping losses of the unthrottled spark ignition engine at 2000 r/min and 0.189 MPa brake mean effective pressure was reduced by 85.4% compared with the throttled spark ignition engine. However, its slow and unstable combustion reduced the indicated thermal efficiency. Compared with the throttled spark ignition engine, the amount of residual exhaust flowing back into the intake port was greatly reduced at the early stage of the intake process. Consequently, it negatively influenced fuel evaporation and fuel–air mixing processes in the intake port of the port fuel injection spark ignition engine and decreased the flow of in-cylinder gases, which resulted in a low combustion rate. A new centrosymmetric helical valve is proposed in this article to improve the fuel–air mixing and combustion rate of the unthrottled spark ignition engine. The experiments demonstrate that the helical valve can generate a strong intake swirl at small intake valve lift. It helps to increase combustion rate and lower cycle-to-cycle variation, which improves indicated thermal efficiency and fuel economy of the unthrottled spark ignition engine at low load.

Experimental research on pumping losses and combustion performance in an unthrottled spark ignition engine

A novel fully hydraulic variable valve system is described in this paper, which achieves continuous variations in maximum valve lift, valve opening duration, and the timing of valve closing. The load of the unthrottled spark ignition engine with fully hydraulic variable valve system is controlled by using an early intake valve closing rather than the conventional throttle valve. The experiments were carried out on BJ486EQ spark ignition engine with fully hydraulic variable valve system. Pumping losses of the throttled and unthrottled spark ignition engines at low-to-medium loads are compared and the reason of it decreasing significantly in the unthrottled spark igntion engine is analyzed. The combustion characteristic parameters, such as cyclic variation, CA50, and heat release rate, were analyzed. The primary reasons for the lower combustion rate in the unthrottled spark ignition engines are discussed. In order to improve the evaporation of fuel and mix with air in an unthrottled spark ignition engine, the in-cylinder swirl is organized with a helical intake valve, which can generate a strong intake swirl at low intake valve lifts. The effects of the intake swirl on combustion performance are investigated. Compared with the throttled spark ignition engine, the brake specific fuel consumption of the improved unthrottled spark ignition engine is reduced by 4.1% to 11.2%.

Investigation of Swirl Ratio Impact on In-Cylinder Flow in a SIDI Optical Engine

Advanced powertrain technologies have improved engine performance with higher power output, lower exhaust emission, and better controllability. Chief among them is the development of spark-ignition direct-injection (SIDI) engines in which the in-cylinder processes control the air flow motion, fuel-air mixture formation, combustion, and soot formation. Specifically, intake air with strong swirl motion is usually introduced to form a directional in-cylinder flow field. This approach improves the mixing process of air and fuel as well as the propagation of flame. In this study, the effect of intake air swirl on in-cylinder flow characteristics was experimentally investigated. High speed particle image velocimetry (PIV) was conducted in an optical SIDI engine to record the flow field on a swirl plane. The intake air swirl motion was achieved by adjusting the opening of a swirl ratio control valve which was installed in one of the two intake ports in the optical engine. Ten opening angles of the swirl ratio control valve were adjusted to produce an intake swirl ratio from 0.55 to 5.68. The flow structures at the same crank angle degree, but under different swirl ratio, were compared and analyzed using proper orthogonal decomposition (POD). The flow dominant structures and variation structures were interpreted by different POD modes. The first POD mode captured the most dominant flow field structure characteristics; the corresponding mode coefficients showed good linearity with the measured swirl ratio at the compression stroke when the flow was swirling and steady. During the intake stroke, strong intake air motion took place, and the structures and coefficients of the first modes varied along different swirl ratio. These modes captured the flow properties affected by the intake swirl motion. Meanwhile, the second and higher modes captured the variation feature of the flow at various crank angle degrees. In summary, this paper demonstrated a promising approach of using POD to interpret the effectiveness of swirl control valve on in-cylinder swirl flow characteristics, providing better understanding for engine intake system design and optimization.

Study on Air Flow Characteristics in Cylinders of a Four-Valve Engine with Different Lifts of Valves

A 1arge-scale tumble rather than swirl would exist in cylinders in the case of two valves’ opening in a fourvalve engine. A strong swirl is generated when one valve is closed, yet the flow capacity is less than that of two valves being opened. In order to change it, different lifts of valves (DLV) present are achieved. In the case of using different lifts of two intake valves, both tumble and swirl would occur in cylinders, and the flow capacity will hardly change. A new method of measuring the rotational speed of the intake swirl –the method of virtual rotational speed of theory has been put forward. Not only does it eliminate the influence of frictional resistance, but also obtain a theoretic rotational speed, which is only produced by intake swirl.