Optimization of Pre-Heat Treatment for Nitriding

To achieve a core strength that meets the requirements during service life, components to be nitrided are subjected to a pre-heat treatment. Since a higher strength prior to nitriding also has a positive effect on the achievable strength in the nitrided layer, an optimization of the pre-heat treatment may lead to better service characteristics of nitrided components. For this purpose, different optimizations of pre-heat treatment were investigated on the nitriding and quenching and tempering steels EN31CrMoV9 and EN42CrMo4 (AISI4140). One strategy was a change of the austenitization temperature for EN31CrMoV9 from 870 °C to 950 °C in order to solve the coarse carbides of the as-delivered state and realize a finer distribution of the carbides in the quenched and tempered structure. This special treatment lead to a higher hardness compared to the conventional treatment. The second investigated pre-heat treatment variant was a bainitic treatment instead of quenching and tempering. The bainitic initial microstructure increased the diffusion depth compared to conventionally quenched and tempered specimens. In addition the maximum hardness of the nitrided layer, the core hardness was significantly higher on the specimens with the bainitic microstructure. During subsequent nitriding, however, the bainite is tempered and loses some of its hardness.

Phase Transformations and Microstructure of the Alloyed Steels for Mining Application

The dilatometer study of the austenite transformations in steels with different chemical composition was conducted. The studied steels were classified as the air hardened steels of different alloying systems (Cr-Ni-Mo, Cr-Mn-Si-Mo and Cr-Mo-V) designed for the mining applications (rock drilling equipment, drilling instrument). The microstructure of the steels was investigated after continuous cooling at the rates of 0.1...30 °C/s from the austenitization temperature down to the ambient temperature. The CCT diagrams of the studied steels were plotted showing that the alloying with different set of elements can provide the desired hardenability and microstructure.

Heat Treatment and Austenitization Temperature Effect on Microstructure and Impact Toughness of an Ultra-High Strength Steel

Heat treatment parameters were varied to determine the effect of normalizing and austenitizing temperature on the properties of an ultra-high strength wrought steel. Normalizing temperature did not have a significant effect on strength and ductility. Higher normalizing temperatures led to an increase in final prior austenite grain size and a slight loss in toughness. Austenitizing temperature of 825 °C was insufficient to produce a fully austenitic structure prior to quenching and led to sub-par impact behavior. The best properties were obtained after austenitizing at 915 °C followed by water quenching; the resulting quasi static properties were shown to be a yield strength of 1380 MPa with an ultimate tensile strength of 1670 MPa and 12.5% total ductility. Charpy V-notch impact properties as high as 52 J at −40 °C and 75 J at 25 °C and the behavior were achieved using higher austenitizing temperatures as well.

Kinetics of Austenite Phase Transformations in Newly-Developed 0.17C-2Mn-1Si-0.2Mo Forging Steel with Ti and V Microadditions

This work presents the results of phase transformation kinetics during continuous cooling in newly developed high strength low-alloy steel (HSLA). Initial theoretical calculations for the determination of heat treatment parameters were conducted. To determine the structural constituents formed due to the austenite decomposition the dilatometry approach was used. The material was cooled down from the austenitization temperature of 1000 °C with cooling rates between 0.1 °C/s to 60 °C/s. Then, light and scanning electron microscopy investigations were carried out. The microstructure after cooling at rates between 0.1 °C/s up to 1 °C/s is mainly ferritic with some fraction of granular bainite. Increasing the cooling rate led to formation of a higher fraction of bainitic ferrite. At 60 °C/s the microstructure was mainly bainite with some fraction of ferrite. To determine the presence of retained austenite, color etching using Klemm solution was used. The results show that the increase of cooling rate decreases the amount of retained austenite in the microstructure of the steel. Hardness measurements were made to determine the changes in the mechanical properties as a function of the cooling rate.

Effect of the initial austenitization temperature on the structural microheterogeneity during drawing of carbon steel with a pearlite structure

During wire production, strain fields can be distributed inhomogeneously over the section during drawing and cause structural micro-inhomogeneity, which significantly affects the stability of the process. However, during plastic deformation of carbon steel with a pearlite structure, the interlamellar spacing in the ferrite-carbide mixture and the size of pearlite colonies, which determine the deformation behavior of steel, are of great importance. In addition, in the wire manufacturing technology, heat treatment operations are used with heating the steel to the austenitic state, the temperature of which significantly affects the formation of the structure and properties of the steel. The paper investigates the effect of the austenitization temperature on the structural microheterogeneity of a wire made of carbon steel with a pearlite structure after drawing. The results of studying the microstructure, determining the interlamellar spacing, the anisotropy coefficient of pearlite colonies, as well as the distribution of microhardness over the cross section of the sample during drawing after different temperatures of preliminary austenitization are presented. It is shown that after preliminary austenitization at temperatures of 900, 950 and 1000 °C in a wire made of carbon steel with a pearlite structure, microstructural inhomogeneity in the dispersion of the ferrite-pearlite mixture is observed. It manifests itself as a difference of the interlamellar spacing in pearlite at the surface and in the center of the sample cross section and is retained during subsequent drawing with a total reduction of 8 to 15%. It has been established that the temperature of preliminary austenitization has practically no effect on the anisotropy coeffi cient of pearlite colonies in the initial state after austenitization, and it does not change over the cross section of the sample. However, with subsequent drawing with an increase in the total reduction, the anisotropy coefficient increases, while it increases from the surface to the center of the sample. It is revealed that with an increase in the preliminary austenitization temperature from 900 to 1000 °C, the microstructural inhomogeneity in the drawn wire is manifested to a greater extent, which can be associated with an increase in the grain size of the initial austenite, the size of pearlite colonies, and the interlamellar spacing in pearlite. Microstructural inhomogeneity is confirmed by the nature of the distribution of microhardness over the cross section of the sample. The research was carried out with the financial support of the Russian Foundation for Basic Research and DNT within the framework of the scientific project No. 18-58-45008 IND_a.

Effects of Austenitization Temperature and Pre-Deformation on CCT Diagrams of 23MnNiCrMo5-3 Steel

The combined effect of deformation temperature and strain value on the continuous cooling transformation (CCT) diagram of low-alloy steel with 0.23% C, 1.17% Mn, 0.79% Ni, 0.44% Cr, and 0.22% Mo was studied. The deformation temperature (identical to the austenitization temperature) was in the range suitable for the wire rolling mill. The applied compressive deformation corresponded to the true strain values in an unusually wide range. Based on the dilatometric tests and metallographic analyses, a total of five different CCT diagrams were constructed. Pre-deformation corresponding to the true strain of 0.35 or even 1.0 had no clear effect on the austenite decomposition kinetics at the austenitization temperature of 880 °C. During the long-lasting cooling, recrystallization and probably coarsening of the new austenitic grains occurred, which almost eliminated the influence of pre-deformation on the temperatures of the diffusion-controlled phase transformations. Decreasing the deformation temperature to 830 °C led to the significant acceleration of the austenite → ferrite and austenite → pearlite transformations due to the applied strain of 1.0 only in the region of the cooling rate between 3 and 35 °C·s−1. The kinetics of the bainitic or martensitic transformation remained practically unaffected by the pre-deformation. The acceleration of the diffusion-controlled phase transformations resulted from the formation of an austenitic microstructure with a mean grain size of about 4 µm. As the analysis of the stress–strain curves showed, the grain refinement was carried out by dynamic and metadynamic recrystallization. At low cooling rates, the effect of plastic deformation on the kinetics of phase transformations was indistinct.

Effect of Heat Treatment Parameters on Mechanical Properties of Medium Carbon Steel

Engineering materials, mostly steel, are heat treated under controlled sequence of heating and cooling to alter their physical and mechanical properties to meet desired engineering applications. This paper presents a study of the influence of austenitization temperature, cooling rate, holding time and heating rate during the heat treatment on microstructure and mechanical properties (tensile strength, yield strength, elongation and hardness) of the C45 steel. Specimens undergoing different heat treatment lead to various mechanical properties which were determined using standard methods. Microstructural evolution was investigated by scanning electron microscopy (SEM). The results revealed that microstructure and hardenability of the C45 steel depends on cooling rate, austenitization temperature, holding time and heating rate.

Mechanical characterization and optimization of heat treatment parameters of manganese alloyed austempered ductile iron

Austempered Ductile Iron (ADI) belongs to the family of cast irons whose mechanical properties are altered using austempering heat treatment process. The objective of this paper is to study the effects of heat treatment parameters on manganese alloyed ADI. Hence, austenitization temperature, austempering temperature and austempering time are taken as the control variables along with the manganese content in the material. The effects of heat treatment are studied by measuring the ultimate tensile strength and the hardness of the material. The regression equations are developed to relate the various parameters under study. The microstructures of the specimen reveal that retained austenite content increases with increase in manganese and results in decrease in hardness of the material. The statistical analyses indicate that the austempering temperature is the major factor affecting the variation in hardness and tensile strength with 74.5 % of contribution within the range of values whereas, variation in manganese content does not have significant effect on hardness within the investigated composition range in the material.