3D texture parameters for wear scars after severe regime

Purpose This paper aims to present an analysis of several 3 D texture parameters for the entire wear scars obtained in severe regime, on a four-ball tester. The aim of this analysis is to correlate the tribological parameter as wear scar diameter to texture parameters. Design/methodology/approach Tested lubricants were rapeseed oil, rapeseed oil additivated with 1% Wt nano TiO2 and rapeseed oil additivated with 1%Wt nano ZnO. The severe regime was applied for 1400 rpm and for loads increasing in steps of 50 N, from 500 to 900 N. Several analyzed roughness parameters (height parameters and functional ones) could be related to the evolution of a wear parameter, the wear scar diameter. Comparing the values for neat rapeseed oil and additivated variants, the texture parameters allow for evaluating if the additives protect or not the worn surfaces. Findings Measurements pointed out two groups of roughness parameters: one that has an evolution depending on wear scar diameter (WSD) and load (Sa, St, functional parameters) and one including Ssk that has shown no dependence on load and WSD. Also, the functional parameters Spk and Svk follow in a similar manner the wear parameter, WSD, but Sk is the least dependent on load. For the highest load, amplitude parameters such as Sa and St are following the tendency of WSD. Each lubricant has its particular correlation between wear parameters and texture quality, expressed by the help of a set of roughness parameters. Research limitations/implications Such studies help tribologists to rank lubricants based on a combined analysis with wear parameters and texture parameters. Practical implications The results allow for evaluating new formulated lubricants. Originality/value The study on the quality on worn surfaces introduces the original idea of analyzing the entire wear scar surface (approximated by an ellipse with the axes as those experimentally measured) by the help of a set of 3 D roughness parameters.

Enhancing AW/EP tribological characteristics of biolubricant synthesized from chemically modified cotton methyl-esters by using nanoparticle as additives

Purpose The purpose of this study is to improve the tribological characteristics of cotton-biolubricant by adding nanoparticles at extreme pressure (EP) conditions in comparison with commercial lubricant SAE-40. Design/methodology/approach This research involved the synthesis of cotton-biolubricant by transesterification process and then the addition of nanoparticles in it to improve anti wear (AW)/EP tribological behavior. SAE-40 was studied as a reference commercial lubricant. AW/EP characteristics of all samples were estimated by the four-ball tribo-tester according to the American Society for Testing and Materials D2783 standard. Findings The addition of 1-Wt.% TiO2 and Al2O3 with oleic acid surfactant in cotton-biolubricant decreased wear scar diameter effectively and enhanced the lubricity, load-wear-index, weld-load and flash-temperature-parameters. This investigation revealed that cotton-biolubricant with TiO2 nano-particle additive is more effective and will help in developing new efficient biolubricant to replace petroleum-based lubricants. Research limitations/implications Cotton biolubricant with TiO2 nano-particles appeared as an optimistic solution for the global bio-lubricant market. Originality/value No one has not studied the cotton biolubricant with nanoparticles for internal combustion engine applications at high temperature and EP conditions.

Дослідження змащувальної здатності дизельного та авіаційного палива на паливному насосі високого тиску

This paper presents comparative experimental study’s results of diesel fuel and aviation fuel effect on operational properties of a high-pressure fuel pump of a common rail injection system. The two identical fuel injection systems mounted on a test bed of the fuel injection pumps were prepared for the experimental durability tests. The lubricity properties of diesel fuel and aviation fuel (Jet-A1) were studied using the High-Frequency Reciprocating Rig (HFRR) method. The values of wear scar diameter (WSD) obtained with Jet-A1 fuels were compared to the respective values measured with the reference diesel fuel. The microscopic photographs of the wear scar diameters obtained on above mentioned fuels are presented in the paper. The test results showed that long-term (about 300 hours) using aviation fuels produced a negative effect on the durability of the high-pressure fuel pump. Due to the wear of plunger-barrel units the decrease in the fuel delivery rate occurred of about 6.7 % operating with aviation fuel. The average friction coefficients of Jet-A1 fuels were higher than that of the normal diesel fuel. Keywords: diesel fuel, aviation Jet-A1 fuel, lubricity, plunger-barrel units, wear scar diameter

Rheological and Tribological Properties of Nanocellulose-Based Ecolubricants

Based on the response surface methodology, a rheological and tribological study carried out on eco-friendly lubricants is described. Such ecolubricants consisted of fibrillated or crystalline nanocellulose in vegetable oil (castor oil, high oleic sunflower oil or their mixtures). Cellulose nanoparticles showed noticeable friction-reducing and anti-wear properties within the boundary and mixed lubrication regimes, which were found to be dependent on nanocellulose concentration, base oil composition and applied normal force. In general, both types of nanocellulose performed equally well. An excellent tribological performance, with large wear scar diameter reductions, was achieved with 3.3 wt.% (or higher) nanocellulose dispersions in castor oil-rich mixtures. The observed behavior was explained on the basis of enhanced viscosity of castor oil-rich suspensions and the preferential action of the most polar components, nanocellulose and ricinoleic acid, in the vicinity of the contact surfaces.

AN ASSESSMENT OF VARIOUS NANOADDITIVES AND TRIBO-CORROSION WITH WASTE COOKING BIODIESEL FUELED IN A DIESEL ENGINE

The waste cooking biodiesel's steady-state coefficient of friction rate of fuel blends are B90 (18.2%), B60 (7.2%), B20 (16.72%), B10 (30.8%), and diesel (38.77%) higher compared with B40 fuel blend and wear scar diameter of the fuel blends from B40 to B100 had a minimal range of 0.5mm. The flash temperature parameter results higher from B40 to B100 fuel blends, and the corrosion rate was minimal for B40 and B50 fuel blends. Afterward, the fuel blend B40 (40% WCO+60% Diesel fuel) was chosen as fuel, along with Cerium (25ppm), Zinc (25ppm), and Titanium nanoparticles (25ppm) were selected as fuel additives. The B40+D60+Titanium (25ppm) blend resulted in improved BTE and 3.83% lowered BSEC comparison with diesel fuel. Then the fuel blend, B40+D80+Titanium (25ppm), resulted in 2.08% reduced HC, 36.36% CO, and 16.25% smoke emissions, along with marginally 8.5% higher NOx emissions comparison with diesel fuel. Also, the fuel blend, B40+D80+Titanium (25ppm) combustions characteristics are the equivalent trend of cylinder pressure (58.82 bar) and HRR (66.65 J/deg CA) related to diesel fuel at peak load.

Tribological Behavior of Ionic Liquid with Nanoparticles

This research aims to formulate a new lubricant containing oxide nanoparticles for enhancing anti-wear ability and reducing friction. Different concentrations of copper oxide (CuO) and zinc oxide (ZnO) nanoparticles were separately added to an ionic liquid, methyltrioctylammonium bis(trifluoromethylsulfonyl)imide [N1888] [NTf2], to formulate the tested lubricants. The tribological properties of the lubricants were tested by performing ball-on-disc wear tests on a tribotester (MTM, PCS Instruments). The results show that both the CuO and ZnO nanoparticles can increase the friction reduction ability of the ionic liquid when used as a neat lubricant. The anti-wear characteristic of the ionic liquid is increased by adding ZnO nanoparticles but decreased by adding CuO nanoparticles. The best tribological performance observed for the concentration of 0.2 wt% ZnO, with the wear scar diameter is reduced by 32% compared to the pure ionic liquid. The results of SEM/EDX analysis on the worm morphologies show different lubrication mechanisms of the nanoparticles in the [N1888] [NTf2], which are tribo-sintering for CuO nanoparticles, and third body with pure rolling effect for ZnO nanoparticles.

Study on Dispersion Stability and Friction Characteristics of C60 Nanomicrosphere Lubricating Additives for Improving Cutting Conditions in Manufacturing Process

Antifriction lubrication is an important research hotspot in the manufacturing field. A high-performance lubricating additive is of great significance for condition monitoring in the metal cutting process system. To improve cutting conditions in manufacturing process, we study the dispersion stability and tribological properties of fullerene nanoparticles in HM32 antiwear lubricating fluid. Fullerene nanoparticles are fully integrated into HM32 antiwear lubricating fluid by electromagnetic stirring and ultrasonic oscillation. The dispersion stability of fullerene nanoparticles in HM32 antiwear lubricating fluid was comprehensively studied by microscope scanning experiment, static sedimentation experiment, and absorption experiment. The four-ball friction experiment was operated to investigate the extreme pressure property and tribological property of lubricating fluids with fullerene concentration ranging from 100 ppm to 1000 ppm. The results show that fullerene nanoparticle can significantly improve the extreme pressure property and wear resistance of HM32 basic lubricating fluid. Meanwhile, we found that an excessively high concentration of fullerene nanoparticles will increase the friction and wear of the four-ball friction pair. The best concentration of fullerene nanoparticles is 200 ppm. When the fullerene concentration reaches 200 ppm, the maximum nonsintering load is significantly increased, and the friction coefficient and the steel ball wear scar diameter are significantly reduced.

Preparation and Tribological Properties of Lanthanum Stearate Modified Lubricating Oil for Wire Rope in a Mine Hoist

In view of the serious friction and wear on the surface of a hoisting wire rope caused by the failure of lubrication under severe hoisting conditions, a study on the tribological characteristics of lanthanum stearate modified lubricating oil (LSMLO) was carried out. First, lanthanum stearate was prepared by the saponification reaction, and its surface morphology, chemical structure, thermal stability, and dispersion stability in IRIS-550A lubricating oil (IRIS) for wire rope were analyzed. Then, the tribological properties of LSMLO were investigated through four-ball friction tests and sliding wear tests of wire ropes. The results show that stearic acid almost completely reacts to produce lanthanum stearate, which has good thermal stability and a disordered layered structure. With the help of oleic acid, the dispersion stability of lanthanum stearate in IRIS can be significantly improved. The four-ball friction tests show that the optimal addition amount of lanthanum stearate in IRIS is 0.2 wt.%, and the CoF and wear scar diameter are reduced by about 35% and 25% respectively when lubricated with LSMLO compared to that with IRIS. LSMLO can better reduce the wear of the wire rope under different sliding speeds and contact loads than IRIS, and it exhibits improved anti-friction and anti-wear properties under high speed and low load.

Optimization of the Rheological Properties and Tribological Performance of SAE 5w-30 Base Oil with Added MWCNTs

The augmentation of lubricant oil properties is key to protecting engines, bearings, and machine parts from damage due to friction and wear and minimizing energy lost in countering friction. The tribological and rheological properties of the lubricants are of utmost importance to prevent wear under unembellished conditions. The marginal addition of particulate and filamentous nanofillers enhances these properties, making the lubricant oil stable under severe operating conditions. This research explores the improvement in SAE 5w-30 base oil performance after the addition of multiwalled carbon nanotubes (MWCNTs) in six marginal compositions, namely, Base, 0.02, 0.04, 0.06, 0.08, and 0.10 weight percentage. The effect of the addition of MWCNTs on flash and pour points, thermal conductivity, kinematic viscosity, friction coefficients, and wear are investigated and reported. X-ray diffraction and transmission electron microscopy are used to characterize the MWCNTs. The purity, crystallinity, size, shape, and orientation of the MWCNTs are confirmed by XRD and TEM characterization. Pour points and flash points increase by adding MWCNTs but inconsistency is observed after the 0.06 wt.% composition. The thermal conductivity and kinematic viscosity increase significantly and consistently. The friction coefficient and wear scar diameter reduce to 0.06 wt.% MWCNTs and then the trend is reversed due to agglomeration and inhomogeneity. A composition of 0.06 wt.% is identified as the optimum considering all the investigated properties. This composition ensures the stability of the tribo-film and hydrodynamic lubrication.

Frictional Performance of an Ionic Liquid/Graphene Composite Additive in Lubricating Oil

In this study, we used a four-ball friction and wear testing machine to test the tribological properties of [HPy]BF4 ionic liquids (ILs), low-layer graphene (G), and IL and G compounds (IL/G) as lubricant additives at variousconcentrations, loads, and speeds. The morphology of the wear scar was characterized by a white-light interferometer and a scanning electron microscope (SEM). The results showed that the optimal concentrations of IL and G were 0.10[Formula: see text]wt.% and 0.05[Formula: see text]wt.%, respectively. When the IL concentration was 0.10[Formula: see text]wt.%, the friction coefficient and the wear scar diameter (WSD) reduced by approximately 18% and 8%, respectively, compared to the base oil. When the concentration of G was 0.05[Formula: see text]wt.%, the friction coefficient and WSD reduced by approximately 23% and 12%, respectively, compared to the base oil. After adding the optimal concentration of the IL/G composite additive under the same test conditions, the average friction coefficient of the steel ball reduced by approximately 30%, and the average WSD reduced by approximately 18%. IL/G nanoadditives could be easily attached to the pit area on the friction surface of the steel ball, which made the contact surface of the friction pair smoother and the area of the oil film bearing the load larger, compared to those using the base oil. These two combined phenomena promoted synergistic antifriction and antiwear effects, which significantly improved the frictional performance of the base oil.