Iterative Design Process for Novel LCAC Composite Shaft

2012 ◽  
Author(s):  
Steve Schoenholtz ◽  
Darcy Hornberger

KaZaK Composites, a Plasan Company has designed, fabricated, and demonstrated a novel composite S1/S2 lift fan shaft assembly for the Navy’s Landing Craft Air Cushion (LCAC) vehicle. The shaft is a drop-in replacement for the legacy steel shaft assembly and provides the same performance with less than half the weight. A unique integral coupling design allows for angular misalignment and axial deflection while reducing weight, part count, and assembly time over legacy metal flex packs. Use of advanced carbon composite materials greatly reduces corrosion and its associated maintenance costs. The design is readily adaptable and scalable. The focus of this paper is the iterative process of computer based analytical design, prototype manufacture, prototype testing, and failure investigation KaZaK developed to optimize the shaft structure and reduce fabrication costs. The resulting process is a robust, cost-effective method for developing follow-on shaft designs. Utilizing this process, KaZaK’s S1/S2 composite shaft prototype successfully completed an application based, pre-qualification test program that included over-speed testing, static torque proof loading, and fatigue testing in a laboratory environment.

2005 ◽  
Vol 127 (4) ◽  
pp. 302-309 ◽  
Author(s):  
Qian Wang ◽  
Cem Sarica ◽  
Tom X. Chen

Pigging has been recognized as the most cost-effective method for preventing flow restriction by wax deposits in subsea flowlines. However, the pigging mechanics for wax removal in pipelines is still very poorly understood. A unique test facility was designed and constructed for experimental studies on the mechanics of wax removal in pipelines. The test facility consisted of a test section, a support structure, an apparatus to pull the pig through the test pipe, and a computer-based data acquisition system. The test section was 6.4m(21ft) long and was made from 0.0762m(3in.) inner diameter schedule-40 steel pipe. The mixture of commercial wax and mineral oil was cast inside the test section at different wax thickness and oil contents. A series of experiments was performed to investigate the wax removal mechanics with three different types of conventional pigs, i.e., cup, disc, and foam pigs. The experiments showed that a typical wax removal process using a pig followed four distinct phases, namely, wax breaking, plug formation, accumulation, and production phases. Wax accumulation can be very significant and is expected to be the dominating factor for the force required for moving a pig in long pipelines. As wax thickness and hardness increases, the required force to move the pig increases. The shape and material of the pig have a profound effect on the wax removal performance. While the disc pig provides the most efficient wax removal, the force requirement is excessive, especially for thicker and harder wax deposits. The wax removal performance of a cup pig is very similar to that of a disc pig. However, the cup pig can withstand higher load without mechanical damages than the disc pig. The foam pig offers the poorest wax removal performance.


The choice of cost-effective method of anticorrosive protection of steel structures is an urgent and time consuming task, considering the significant number of protection ways, differing from each other in the complex of technological, physical, chemical and economic characteristics. To reduce the complexity of solving this problem, the author proposes a computational tool that can be considered as a subsystem of computer-aided design and used at the stage of variant and detailed design of steel structures. As a criterion of the effectiveness of the anti-corrosion protection method, the cost of the protective coating during the service life is accepted. The analysis of existing methods of steel protection against corrosion is performed, the possibility of their use for the protection of the most common steel structures is established, as well as the estimated period of effective operation of the coating. The developed computational tool makes it possible to choose the best method of protection of steel structures against corrosion, taking into account the operating conditions of the protected structure and the possibility of using a protective coating.


Author(s):  
T. N. Antipova ◽  
D. S. Shiroyan

The system of indicators of quality of carbon-carbon composite material and technological operations of its production is proved in the work. As a result of the experimental studies, with respect to the existing laboratory equipment, the optimal number of cycles of saturation of the reinforcing frame with a carbon matrix is determined. It was found that to obtain a carbon-carbon composite material with a low cost and the required quality indicators, it is necessary to introduce additional parameters of the pitch melt at the impregnation stage.


1996 ◽  
Vol 33 (8) ◽  
pp. 23-29 ◽  
Author(s):  
I. Dor ◽  
N. Ben-Yosef

About one hundred and fifty wastewater reservoirs store effluents for irrigation in Israel. Effluent qualities differ according to the inflowing wastewater quality, the degree of pretreatment and the operational parameters. Certain aspects of water quality like concentration of organic matter, suspended solids and chlorophyll are significantly correlated with the water column transparency and colour. Accordingly optical images of the reservoirs obtained from the SPOT satellite demonstrate pronounced differences correlated with the water quality. The analysis of satellite multispectral images is based on a theoretical model. The model calculates, using the radiation transfer equation, the volume reflectance of the water body. Satellite images of 99 reservoirs were analyzed in the chromacity space in order to classify them according to water quality. Principal Component Analysis backed by the theoretical model increases the method sensitivity. Further elaboration of this approach will lead to the establishment of a time and cost effective method for the routine monitoring of these hypertrophic wastewater reservoirs.


2013 ◽  
Vol 10 (3) ◽  
pp. 159-163 ◽  
Author(s):  
Jun Peng ◽  
Yue Feng ◽  
Zhu Tao ◽  
Yingjie Chen ◽  
Xiangnan Hu

2001 ◽  
Vol 47 (1) ◽  
pp. 110-117 ◽  
Author(s):  
Magnus Jonsson ◽  
Joyce Carlson ◽  
Jan-Olof Jeppsson ◽  
Per Simonsson

Abstract Background: Electrophoresis of serum samples allows detection of monoclonal gammopathies indicative of multiple myeloma, Waldenström macroglobulinemia, monoclonal gammopathy of undetermined significance, and amyloidosis. Present methods of high-resolution agarose gel electrophoresis (HRAGE) and immunofixation electrophoresis (IFE) are manual and labor-intensive. Capillary zone electrophoresis (CZE) allows rapid automated protein separation and produces digital absorbance data, appropriate as input for a computerized decision support system. Methods: Using the Beckman Paragon CZE 2000 instrument, we analyzed 711 routine clinical samples, including 95 monoclonal components (MCs) and 9 cases of Bence Jones myeloma, in both the CZE and HRAGE systems. Mathematical algorithms developed for the detection of monoclonal immunoglobulins (MCs) in the γ- and β-regions of the electropherogram were tested on the entire material. Additional algorithms evaluating oligoclonality and polyclonal concentrations of immunoglobulins were also tested. Results: CZE electropherograms corresponded well with HRAGE. Only one IgG MC of 1 g/L, visible on HRAGE, was not visible after CZE. Algorithms detected 94 of 95 MCs (98.9%) and 100% of those visible after CZE. Of 607 samples lacking an MC on HRAGE, only 3 were identified by the algorithms (specificity, 99%). Algorithms evaluating total gammaglobulinemia and oligoclonality also identified several cases of Bence Jones myeloma. Conclusions: The use of capillary electrophoresis provides a modern, rapid, and cost-effective method of analyzing serum proteins. The additional option of computerized decision support, which provides rapid and standardized interpretations, should increase the clinical availability and usefulness of protein analyses in the future.


Author(s):  
Trine S. Mykkeltvedt ◽  
Sarah E. Gasda ◽  
Tor Harald Sandve

AbstractCarbon-neutral oil production is one way to improve the sustainability of petroleum resources. The emissions from produced hydrocarbons can be offset by injecting capture CO$$_{2}$$ 2 from a nearby point source into a saline aquifer for storage or a producing oil reservoir. The latter is referred to as enhanced oil recovery (EOR) and would enhance the economic viability of CO$$_{2}$$ 2 sequestration. The injected CO$$_{2}$$ 2 will interact with the oil and cause it to flow more freely within the reservoir. Consequently, the overall recovery of oil from the reservoir will increase. This enhanced oil recovery (EOR) technique is perceived as the most cost-effective method for disposing captured CO$$_{2}$$ 2 emissions and has been performed for many decades with the focus on oil recovery. The interaction between existing oil and injected CO$$_{2}$$ 2 needs to be fully understood to effectively manage CO$$_{2}$$ 2 migration and storage efficiency. When CO$$_{2}$$ 2 and oil mix in a fully miscible setting, the density can change non-linearly and cause density instabilities. These instabilities involve complex convective-diffusive processes, which are hard to model and simulate. The interactions occur at the sub-centimeter scale, and it is important to understand its implications for the field scale migration of CO$$_{2}$$ 2 and oil. In this work, we simulate gravity effects, namely gravity override and convective mixing, during miscible displacement of CO$$_{2}$$ 2 and oil. The flow behavior due to the competition between viscous and gravity effects is complex, and can only be accurately simulated with a very fine grid. We demonstrate that convection occurs rapidly, and has a strong effect on breakthrough of CO$$_{2}$$ 2 at the outlet. This work for the first time quantifies these effects for a simple system under realistic conditions.


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