scholarly journals Fabrication of Aluminum Matrix Composites by Stir Casting Technique and Stirring Process Parameters Optimization

2018 ◽  
Author(s):  
Mohit Kumar Sahu ◽  
Raj Kumar Sahu
Keyword(s):  
Process Parameters ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Parameters Optimization ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Process Parameters Optimization ◽  
Casting Technique

scholarly journals Evaluation of Mechanical and Microstructural Properties of Al-SiC/Gr Particulate Produced by Stir Casting Technique

2021 ◽  
pp. 18-24
Author(s):  
L. O. Mudashiru ◽  
I. A. Babatunde ◽  
S. O. Adetola ◽  
O. I. Kolapo
Keyword(s):  
Mechanical Properties ◽  
Pure Aluminum ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Casting Technique ◽  
Cast Composites ◽  
Mechanical And Microstructural Properties ◽  
Economical Process

Stir casting is an economical process for the production of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the composites. In this study, micron-sized SiC and Gr particles were used as reinforcement to fabricate Al-SiC/Gr composites at holding temperature of 700 ± 5 °C for 5 min at 350 rev/min stirring speed. The evaluation of the mechanical properties of the composites show improvement compared with pure aluminum-matrix. The Scanning Electron Microscope (SEM) of the as-cast composites shows that the vortex formations within the melt eliminates the agglomeration of the particles and improve the wettability phenomenon.

scholarly journals Tribological Behavior of AA7050-ZrSiO4 Composites Synthesized by Stir Casting Technique

2019 ◽  
Vol 23 (1) ◽  
pp. 198-201 ◽  
Author(s):  
S. Sakthivelu ◽  
M. Meignanamoorthy ◽  
M. Ravichandran ◽  
P. P. Sethusundaram
Keyword(s):  
Tribological Behavior ◽  
Wear Behavior ◽  
Matrix Material ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composites ◽  
Wear Loss ◽  
Matrix Composites ◽  
Casting Technique ◽  
Pin On Disc

AbstractThis research made an attempt to synthesize aluminum metal matrix composites through stir casting technique. The matrix material chosen in this study was AA7050 and the reinforcement material was ZrSiO4. The composites AA7050, AA7050-10%ZrSiO4, and AA7050-15%ZrSiO4were used. The wear behavior of the aluminum matrix composites was investigated by using pin-on-disc tribometer. The advanced material has substantial development in tribological behavior when the reinforcement percentage is increased. From the experimental results, it was confirmed that sliding distance of 1200 m, applied load of 3 N and sliding speed of 2 m/s result in minimum wear loss and coefficient of friction, while adding 10%ZrSiO4to the AA7050.

Dry sliding tribological properties of A356-SiCP aluminum matrix composites prepared by vacuum stir casting

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jiaqi Pan ◽  
Xiaoshan Liu ◽  
Guoqiu He ◽  
Bin Ge ◽  
Peiwen Le ◽  
...  
Keyword(s):  
Wear Rate ◽  
Tribological Properties ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Particle Content ◽  
Sliding Speed ◽  
Content Type ◽  
Casting Technique

Purpose The purpose of this paper is to understand the effect of particle content, applied load and sliding speed on the tribological properties of A356-SiCP composites manufactured using a newly developed vacuum stir casting technique. Design/methodology/approach A356 alloy reinforced with 10, 15 and 20 vol% SiC particles was prepared by vacuum stir casting. Tribological tests were carried out on block-on-ring tribometer under dry sliding conditions, room temperature. Wear mechanism was investigated by scanning electron microscope and energy dispersion spectrum. Findings SiCP is homogeneously dispersed in the matrix. The increase in SiCP content decrease wear rate, but it leads to an increase in coefficient of friction. The wear rate increase and friction coefficient present different variation trends with increasing load. For A356-20%SiCP composite, when the load is less than 10 MPa, wear rate and friction coefficient under sliding speed of 400 rpm are lower than those of 200 rpm. Wear mechanism transition from abrasion, oxidation, delamination, adhesion to plastic flow as load and sliding speed increasing. Practical implications Results of this study will help guide the use of A356-SiCP in many automotive products such as brake rotors, brake pads, brake drums and pistons. Originality/value There are few paper studies the effect of particle content, applied load and sliding speed on the tribological properties of A356-SiCP composites. Aluminum matrix composites with uniform distribution of reinforcing particles were successfully prepared by using the newly developed vacuum stir casting technique.

scholarly journals Investigation of Mechanical Properties of Al7Si/ SiC and Al7SiMg/SiC Composites Produced by Semi Solid Stir Casting Technique

2018 ◽  
Vol 159 ◽  
pp. 02036
Author(s):  
Sulardjaka ◽  
Sri Nugroho ◽  
Suyanto ◽  
Deni Fajar Fitriana
Keyword(s):  
Mechanical Properties ◽  
Average Particle Size ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Reinforcement Particle ◽  
Aluminum Matrix Composites ◽  
Average Particle ◽  
Matrix Composites ◽  
Casting Technique ◽  
Semi Solid

Mechanical characteristic of silicon carbide particle reinforced aluminum matrix composites produced by semi solid stir casting technique was investigated. Al7Si and Al7SiMg were used as metal matrix. High purity silicon carbida with average particle size mesh 400 was used as reinforcement particle. Aluminum matrix composites with variation of SiC: 5 %, 7.5 % and 10 % wt were manufactured by the semi solid stir casting technique. Stiring process was performed by 45 ° degree carbide impeller at rotation of 600 rpm and temperature of 570 °C for 15 minutes. Characteritation of composites speciment were: microscopic examination, density, hardness, tensile and impact test. Hardness and density were tested randomly at top, midlle and bottom of composites product. Based on distribution of density, distribution of hardness and SEM photomicrograph, it can be concluded that semisolid stir casting produces the uniform distribution of particles in the matrix alloy. The results also indicate that introducing SiC reinforcement in aluminum matrix increases the hardness of Al7Si composite and Al7SiMg composite. Calculated porosities increases with increasing wt % of SiC reinforcements in composite. The addition of 1 % Mg also increases the hardness of composites, reduces porosities of composite and enhances the mechanical properties of composites.

scholarly journals Machinability Analysis and EDM Process Optimization on the Hybrid NANO Particle Reinforced Aluminum Matrix Composites

2019 ◽  
Vol 9 (1) ◽  
pp. 1162-1174
Keyword(s):  
Aluminum Matrix ◽  
Stir Casting ◽  
Nano Particles ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Machining Processes ◽  
Casting Technique ◽  
Structural Support ◽  
Edm Process ◽  
Machinability Analysis

An Aluminum Al6061 matrix composite reinforced with hybrid nano particles (Cu,Gr and Al2O3 were prepared, in the form of plates, using stir casting technique. Though the researchers are many, reinforcing a hybrid mixture in a matrix and studying the properties are unique and scanty. The material thus developed showed few unique characteristics. The machinability aspects of the material were analyzed. The conduciveness of the machining processes based on the expected surface quality and the rate of material removal were determined. Wirecut EDM was the technique adopted to machine the material and the process was optimized using the central composite design of the RSM technique. The design of experiments was done before the experimentations and the outputs were analyzed using the ANOVA option with the help of Design expert software. Such a material with good machinability could be used to develop the structural support systems like bearings, bushes, etc.

Drilling of Hybrid Aluminum Matrix Composites using Grey-Taguchi Method

2020 ◽  
Vol 12 (1) ◽  
Author(s):  
C. SARALA RUBI ◽  
J. UDAYA PRAKASH
Keyword(s):  
Process Parameters ◽  
Research Work ◽  
Aluminum Matrix ◽  
Aluminum Matrix Composites ◽  
Drilling Process ◽  
Feed Speed ◽  
Matrix Composites ◽  
Low Thrust ◽  
Casting Technique ◽  
Taguchi’S Design Of Experiments

Drilling is a very important hole making process. It is very much useful for assembly of parts. Incorporation of hard ceramic particles into the matrix of metallic composites made them difficult to machine. So, it becomes inevitable to optimize the drilling parameters. The foremost objective of this research work is to fabricate Hybrid Aluminium Matrix Composites(AMCs) of LM6/B4C/Fly Ash with 3%, 6% & 9% by weight percentages of both reinforcements, equally using stir casting technique. The next objective is drilling of composites with feed, speed, drill and percentage of reinforcement as input process parameters at three levels each by Taguchi’s Design of Experiments approach. The final objective is to optimize the drilling process parameters for achieving low thrust force, low surface roughness and minimum burr height using the multi-objective Grey Relational Analysis. Results reveal that drill material plays a major role, being closely followed by feed and speed.

Production of Al Metal Matrix Composites by the Stir-Casting Method

2013 ◽  
Vol 592-593 ◽  
pp. 614-617 ◽  
Author(s):  
Konstantinos Anthymidis ◽  
Kostas David ◽  
Pavlos Agrianidis ◽  
Afroditi Trakali
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Automobile Industry ◽  
Metal Matrix ◽  
Aluminum Matrix ◽  
Stir Casting ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Casting Method ◽  
Alloy Matrix

It is well known that the addition of ceramic phases in an alloy e.g. aluminum, in form of fibers or particles influences its mechanical properties. This leads to a new generation of materials, which are called metal matrix composites (MMCs). They have found a lot of application during the last twenty-five years due to their low density, high strength and toughness, good fatigue and wear resistance. Aluminum matrix composites reinforced by ceramic particles are well known for their good thermophysical and mechanical properties. As a result, during the last years, there has been a considerable interest in using aluminum metal matrix composites in the automobile industry. Automobile industry use aluminum alloy matrix composites reinforced with SiC or Al2O3 particles for the production of pistons, brake rotors, calipers and liners. However, no reference could be cited in the international literature concerning aluminum reinforced with TiB particles and Fe and Cr, although these composites are very promising for improving the mechanical properties of this metal without significantly alter its corrosion behavior. Several processing techniques have been developed for the production of reinforced aluminum alloys. This paper is concerned with the study of TiB, Fe and Cr reinforced aluminum produced by the stir-casting method.

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