Continuous Ultrasonic Devulcanization: Comparison of Carbon Black Filled Synthetic Isoprene and Natural Rubbers

2008 ◽  
Vol 81 (1) ◽  
pp. 19-46 ◽  
Author(s):  
Ximei Sun ◽  
A. I. Isayev

Abstract Continuous ultrasonic devulcanization of carbon black (CB) filled isoprene rubber (IR) was carried out. Similar to unfilled IR, power consumption during the devulcanization of the filled IR increased with the increase of ultrasonic amplitude indicating a greater extent of devulcanization. This was in contrast with the devulcanization of CB filled natural rubber (NR) where power consumption showed a maximum at an intermediate amplitude suggesting a lesser extent of devulcanization at higher amplitude. Such a behavior evidently resulted from the difference in the amount of stereoregular structures in the IR and NR rubbers. Gel fraction and crosslink density of the virgin vulcanizates, devulcanizates and revulcanizates were characterized. Kinetics of revulcanization, rheological properties of the devulcanizates and mechanical properties of revulcanizates were compared with those of virgin uncured IR and their vulcanizates. The effect of processing oil on the IR vulcanization, devulcanization and revulcanization was examined indicating a slight delay of the vulcanization and lower torque without affecting the degree of reversion. The addition of oil caused more devulcanization as indicated by an increase in the ultrasonic power consumption and a reduction of the gel fraction and crosslink density of devulcanized rubbers. The revulcanization of the IR occurred without the induction period, regardless of the presence of CB and processing oil. The retarder introduced in the recipe was effective in improving the scorch safety and minimizing the reversion in revulcanization. The experimental data on normalized gel fraction versus crosslink density of filled IR and NR at low CB loadings was found to fall into the master curve, which is probably determined by the main chain structure of both rubbers consisting of cis-1,4 isoprene. At high CB loadings, some differences were observed. The simulation results predicted such a behavior.

2001 ◽  
Vol 74 (2) ◽  
pp. 317-330 ◽  
Author(s):  
Jushik Yun ◽  
Jeonq Seok Oh ◽  
A. I. Isayev

Abstract The present paper describes the comparative study of a continuous ultrasonic devulcanization of ground tire rubber (GRT) using two reactors. The devulcanization zone in the first reactor (coaxial reactor) is located at the exit from an extruder without imposition of additional shearing. In the second reactor (barrel reactor), the devulcanization zone is located in barrel where additional shearing takes place due to screw rotation. Gel fraction, crosslink density, cure behavior and physical properties of GRT obtained in these two reactors were measured. Also, the distribution of gel fraction and crosslink density at various locations in the devulcanization zone of the barrel reactor were determined. Gel fraction and crosslink density show that GRT in both reactors is partially devulcanized. A unique correlation between gel fraction and crosslink density obtained in both reactors indicated that additional shearing had a positive influence on improving the efficiency of devulcanization. Under the optimal devulcanization condition, the physical properties of revulcanized GRT and the output are higher in the barrel reactor. Power consumption density in the barrel reactor is found to be significantly higher.


1962 ◽  
Vol 35 (3) ◽  
pp. 572-580
Author(s):  
J. Janacek

Abstract The mechanical deformation properties as characterized by the modulus at different deformation, hardness and rebound elasticity, were observed in elastomers filled with different carbon-black concentrations referred to the concentration of the effective chains of the rubber network as determined by swelling. The extent of the physical effect of carbon blacks in the elastomers was expressed by the difference between the mechanical deformation values of the filled and unfilled vulcanizates determined at a constant crosslink density.


1980 ◽  
Vol 45 (3) ◽  
pp. 697-702 ◽  
Author(s):  
Vlastimil Vyskočil ◽  
Miroslav Zdražil

Kinetics of isomerisation of cyclohexene to methylcyclopentene proceeding as parallel reaction to hydrogenation of cyclohexene to cyclohexane on cobalt-molybdenum catalysts of different composition has been measured. The surface acidity of these catalysts was estimated from the difference in the adsorption of toluene and heptane which was measured by chromatographic method. In a series of catalysts containing molybdenum the acidity parallels isomerisation activity. Cobalt on alumina catalysts and alumina itself have greater acidity but exhibit lower isomerisation activity compared to the catalysts containing molybdenum.


1989 ◽  
Vol 160 ◽  
Author(s):  
Dimitri D. Vvedensky ◽  
Shaun Clarke

AbstractThe epitaxial growth kinetics of Co on Cu(100) are investigated with a kinetic solid-on-solid model. Two effects are found to dominate the growth of this system reflecting the difference in surface free energies betweenthe two materials: the difference of diffusion parameters, and the inability of Co to wet Cu(100) at lower temperatures.


2017 ◽  
Vol 14 (7) ◽  
pp. 458 ◽  
Author(s):  
Perrine Dranguet ◽  
Vera I. Slaveykova ◽  
Séverine Le Faucheur

Environmental contextMercury (Hg) is a major environmental contaminant due to its toxicity, accumulation and biomagnification along the food chain. We demonstrate that Hg accumulation by biofilms, one possible entry point for Hg into food webs, is rapid and depends on biofilm structure and composition. These findings have important implications for the understanding of Hg bioavailability and effects towards aquatic microorganisms. AbstractMercury contamination is of high concern due to its bioaccumulation, toxicity and biomagnification along the food chain. Biofilms can accumulate Hg and contribute to its incorporation in freshwater food webs. Nevertheless, the accumulation kinetics of Hg by biofilms is not well described and understood. The aim of the present study was thus to gain mechanistic understanding of Hg accumulation by biofilms. Kinetics of Hg uptake by biofilms of different ages (e.g. different compositions) was characterised by determining Hg contents in biofilms with and without a cysteine-washing step. Hg accumulation was rapid in both biofilms, with the uptake rate constant of the younger biofilm 10 times higher than that of the older biofilm. Moreover, accumulated Hg reached a plateau at 24h exposure in the younger biofilm, whereas it increased linearly in the older biofilm. The observed difference in Hg uptake by the studied biofilms is likely a result of the difference in biofilm thickness (and thus Hg diffusion inside the biofilm matrix) and microbial composition. These findings have important implications for the understanding of Hg bioavailability and effects towards aquatic microorganisms.


1993 ◽  
Vol 66 (2) ◽  
pp. 317-328 ◽  
Author(s):  
Asahiro Ahagon

Abstract Analysis is made for the origin of the mixing-induced tensile property variation of a filled rubber. Attention is paid to the hydrodynamic effect f(ϕe) of the filler, defined here as the factor to adjust the deviation of 100% modulus from the theory of rubber elasticity. For the rubbers mixed under variety of conditions, the f(ϕe)'s are calculated from the observed values of the modulus, at 25°C and 100°C, and the crosslink density. The variation of the f(ϕe) is considered to be governed by the mobility of the polymer confined in agglomerates of the filler. The mobility variation due to mixing seems to be mainly influenced by agglomerate size at 25°C, and by agglomerate size and chemical constraints at 100°C. Therefore, the f(ϕe)'s at the two temperatures are suggested to be useful measures of the state of carbon-black micro-dispersion. The extensibility of the rubbers is closely related f(ϕe). This indicates that the failure property is also governed by the mobility of the confined polymer.


1991 ◽  
Vol 276 (3) ◽  
pp. 637-641 ◽  
Author(s):  
F F Craig ◽  
A C Simmonds ◽  
D Watmore ◽  
F McCapra ◽  
M R H White

Five esters of luciferin were synthesized and compared with native luciferin as substrates for firefly luciferase expressed in live intact mammalian cells. The esters themselves were not substrates for purified luciferase, but four were substrates for a purified esterase and all appeared to be hydrolysed to luciferin within mammalian cells. At a substrate concentration of 0.01 mM, the peak luminescence from the cos cells expressing luciferase was up to 6-fold greater with the esters than with unmodified luciferin. At 0.1 mM, the difference between luciferin and the esters was decreased. The kinetics of the luminescent signal with the different luciferin esters varied significantly, indicating possible differences in the rates of uptake, breakdown and enzyme inhibition. The esters did not support luminescence from Escherichia coli cells expressing firefly luciferase, suggesting a lack of appropriate esterase activity in this particular strain. The esters could be useful for the assay of luciferase expression in intact mammalian cells when luciferin levels are limiting, for example in tissues, and in plants. Alternative luciferin derivatives may allow further improvements in sensitivity.


2016 ◽  
Vol 89 (4) ◽  
pp. 653-670 ◽  
Author(s):  
Anu Mary Joseph ◽  
Benny George ◽  
Madhusoodanan K. N. ◽  
Rosamma Alex

ABSTRACTCarbon black filled natural rubber (NR) vulcanizates were devulcanized at ambient temperature in a two roll mill. The effect of cure system, that is, conventional vulcanization (CV), semiefficient vulcanization (semi EV), and efficient vulcanization (EV) systems, used for vulcanization of the original sample, on the efficiency of devulcanization was studied. The efficiency of devulcanization expressed as percentage devulcanization of the samples calculated from residual crosslink density measurements was correlated with the sol fraction of the devulcanized samples based on Horikx analysis. Using chemical probe analysis, we determined (i) the crosslink distribution pattern of the original sample, (ii) the extent to which the different types of crosslinks—that is, polysulfidic, disulfidic, and monosulfidic crosslinks—have been debonded or broken during the shearing process in the two roll mill, and (iii) the pattern of bond formation during revulcanization. Mechanical shearing predominantly breaks the majority crosslink type (polysulfidic crosslinks in CV and semi EV cure systems and disulfidic crosslinks in EV samples). Irrespective of the significant reduction in total crosslink density in all three sets of samples, chain shortening reactions similar to the post-crosslinking chemical reactions at curing temperatures also occur during mechanical shear at ambient conditions, which increased the absolute value of monosulfidic links in CV and semi EV systems. However, in the devulcanized EV system, the absolute value of polysulfidic crosslinks increased, which might be due to the re-crosslinking of the cleaved bonds. All the devulcanized samples were revulcanized, and the mechanical and morphological properties were analyzed. The percentage retention of the vulcanizate properties after revulcanization of the devulcanized samples correlated very well with efficiency of devulcanization.


2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Xiao Guan ◽  
Lv Li ◽  
Jing Liu ◽  
Sen Li

We investigated the process intensification of ultrasonic-microwave-assisted technology for hordein extraction from barley. Response surface methodology was utilized to optimize the extraction conditions and to analyze the interaction between four selected variables: temperature, microwave power, ultrasonic power, and extraction time. The validated extraction yield of hordein reached 8.84% at 78°C, microwave power 298 W, and ultrasonic power 690 W after 20 min as optimum conditions. Compared with traditional water-bath extraction (4.7%), the ultrasonic-microwave-assisted technology effectively increased the hordein extraction yield and shortened the extraction time. According to the obtained quadratic model (R2 = 0.9457), ultrasonic power and extraction time were the first two significant factors. However, temperature limited the effects of other factors during extraction. SDS-PAGE and scanning electron microscopy were used to identify the hordein extract and to clarify the difference between the two hordein fractions extracted with new and traditional methods, respectively. Ultrasonic-microwave-assisted technology provided a new way to improve hordein extraction yield from barley and could be a good candidate for industrial application of process intensification.


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