Online Method for Characterization of the Homogeneity of Rubber Compounds Filled with Non-Conductive Carbon Black

2006 ◽  
Vol 79 (4) ◽  
pp. 610-620 ◽  
Author(s):  
H. H. Le ◽  
M. Tiwari ◽  
S. Ilisch ◽  
H-J. Radusch
Keyword(s):  
Carbon Black ◽  
Electrical Conductance ◽  
Rubber Compound ◽  
Mixture Ratio ◽  
Dispersion Process ◽  
Filled Rubber ◽  
Rubber Compounds ◽  
Conductance Method ◽  
Internal Mixer

Abstract In the present work, the effect of carbon black (CB) type on the electrical conductance of CB filled rubber compounds measured online in the internal mixer and the corresponding CB dispersion were investigated. The CB dispersion is strongly affected by the specific surface area and structure of CB which can be directly monitored by use of the online electrical conductance method. The effect of CB mixture ratio of a high conductive CB and a non-conductive one on the online electrical conductance was investigated for CB filled rubber compounds. By addition of a small amount of a high-conductive CB type into a non-conductive CB filled rubber compound, a characteristic online conductance - time characteristic is observed that is a result of the formation of a joint network of the two CB types. It could be shown, that such a characteristic is suitable to monitor the dispersion process of the non-conductive CB in the rubber compound.

Characterization of Snap-On Calf Nipple Product and Development of its Compound Formulation Based on Natural Rubber

2017 ◽  
Vol 744 ◽  
pp. 282-287
Author(s):  
Sarawut Prasertsri ◽  
Sansanee Srichan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Calcium Carbonate ◽  
Carbon Black ◽  
Natural Rubber ◽  
Soxhlet Extraction ◽  
Rubber Compound ◽  
Rubber Compounds ◽  
Rubber Component

This research aimed to develop the formulation of natural rubber filled with carbon black, silica and calcium carbonate for rubber calf nipple application. The reverse engineering was performed on the calf nipple product to analyze the rubber type and component by using Soxhlet extraction, thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) techniques. Furthermore, mechanical properties were examined to act as benchmark for the rubber compound design. The results showed that rubber component in the nipple product was natural rubber, whereas two filler types revealed as carbon black and calcium carbonate with 10 and 35 of the total weight. In addition, rubber nipple showed the hardness of 46±1 Shore A and tensile strength of 5.3±0.60 MPa. From the investigation of the properties of developed rubber compounds in this work, it was found that the mechanical properties depended on type and content of filler. The required mechanical properties of vulcanizates were achieved at 20 phr of carbon black (N330), 20 phr of silica and 120 phr of calcium carbonate.

Silica Properties/Rubber Performance Correlation. Carbon Black-Filled Rubber Compounds

1994 ◽  
Vol 67 (2) ◽  
pp. 217-236 ◽  
Author(s):  
Timothy A. Okel ◽  
Walter H. Waddell
Keyword(s):  
Carbon Black ◽  
Physical Properties ◽  
Surface Area ◽  
Performance Characteristics ◽  
Rubber Compound ◽  
The Road ◽  
Precipitated Silica ◽  
Filled Rubber ◽  
Rubber Compounds ◽  
As Stress

Abstract The effectiveness of predicting rubber performance based on measured silica physical properties in silica- and carbon black-filled compounds is presented for three rubber formulations: an off-the-road tire tread, a wire coat stock and a V-belt. Correlation and regression analyses were performed using SAS software for sixteen physical properties of thirteen precipitated silicas, and sixteen rubber compound performance characteristics of the three compounds. Silica physical properties studied include various measurements of surface area and structure, particle size, pH and impurities. Rubber performance characteristics studied include cure properties and physical properties such as stress/strain, tear strength, cut growth resistance, abrasion resistance and heat build-up. The present study confirms that silica surface area is the single best predictor of the effect that varying silica physical properties have on the physical performance of cured, carbon black-filled rubber compounds containing precipitated silica. Silica structure, as measured by DBP absorption and nitrogen or mercury pore volume, is a secondary predictor of certain rubber physical properties. The confidence limits of the predictions is dependent upon the concentration of precipitated silica used in the carbon black-filled rubber compound.

Strain-Rate Amplification of Carbon-Black-Filled Rubber Compounds

1988 ◽  
Vol 61 (5) ◽  
pp. 938-951 ◽  
Author(s):  
Nobuyuki Nakajima
Keyword(s):  
Carbon Black ◽  
Strain Rate ◽  
Case Studies ◽  
Rubber Compound ◽  
Strain Measurements ◽  
Rate Dependent ◽  
Filled Rubber ◽  
Rubber Compounds ◽  
Dependent Strain ◽  
Is Strain

Abstract The strain amplification is one of the recognized causes of the reinforcement of rubber by carbon black. Previously, we evaluated strain amplification in nonequilibrium, i.e., stress-strain measurements. Carbon-black-filled rubber compounds were used. In these examples, not only strain but also strain rate must be amplified, since it is a dynamic situation. Because the behavior of the gum matrix is strain-rate dependent, strain-rate amplification is also an important aspect of the rubber compound behavior. In this paper, we presented case studies of strain-rate amplification with several compounds involving variation of gum rubbers and carbon blacks.

Online Characterization of the Effect of Mixing Parameters on Carbon Black Dispersion in Rubber Compounds Using Electrical Conductivity

2004 ◽  
Vol 77 (1) ◽  
pp. 147-160 ◽  
Author(s):  
H. H. Le ◽  
S. Ilisch ◽  
B. Jakob ◽  
H.-J. Radusch
Keyword(s):  
Electrical Conductivity ◽  
Carbon Black ◽  
Mixing Parameters ◽  
Rubber Compounds ◽  
Mixing Regime ◽  
Internal Mixer ◽  
Optimal Mixing ◽  
Insight Into ◽  
Carbon Black Dispersion

Abstract The influences of mixing parameters on the carbon black dispersion can be characterized using the electrical conductivity online measured from internal mixer. As a measure for monitoring the development of carbon black dispersion, a normalized conductivity with regard to the conductivity measured at the BIT (black incorporation time) has been suggested. It is observed that in spite of different mixing parameters, the mixtures possessing the same normalized conductivity factor K/KBIT deliver the same carbon black dispersion and the same mechanical properties. Based on normalized conductivity, a deeper insight into the mixing kinetics can be provided to find an optimal mixing regime.

An Investigation of the Effect of Taurit Filling of Rubber Mixes for the Coating of Radial Lorry Tyre Breakers

2017 ◽  
Vol 44 (11) ◽  
pp. 21-24
Author(s):  
R.R. Mindubaev ◽  
A.M. Mokhnatkin ◽  
V.P. Dorozhkin ◽  
E.G. Mokhnatkina
Keyword(s):  
Carbon Black ◽  
Particle Distribution ◽  
Elastic Recovery ◽  
Dynamic Strength ◽  
Carbon Black Particle ◽  
Test Results ◽  
Rubber Compound ◽  
Rubber Compounds ◽  
Black Particle ◽  
Internal Mixer

The results of investigating the effect of the shungite analogue Taurit (grade TSD) on the properties (measured on an RPA 2000 instrument) of a breaker rubber mix and of a rubber compound based on synthetic isoprene rubber SKI-3 are set out. Different methods of introducing Taurit have been tested: 10 parts into the rubber at the stage of its production; 10 parts into the standard rubber mix at the first stage of mixing; 10 parts into the rubber subjected to preliminary mechanical plasticisation in a laboratory internal mixer at a temperature of 100°C. The introduction of Taurit into the rubber in small quantities in order to reduce the proportion of rubber constituent in the rubber mix has also been tested. The test results have been compared with results for standard rubber mixes and rubber compounds. When Taurit is introduced into rubber at the stage of its production, the cohesive strength of the rubber mix and the rate of its vulcanisation and also the dynamic modulus components G′ and G″ are increased. When Taurit is introduced into plasticised rubber, again G′ and G″ are increased, there is an increase in plasticity, and the elastic recovery of the rubber mix is reduced. The breaker rubber compound from this mix has the best adhesion to metal cord and the highest dynamic strength. Data on the Payne effect indicate a better carbon black particle distribution when Taurit is introduced into the rubber at the stage of its production. Reduction in the proportion of rubber constituent in the rubber mix leads to a deterioration in the carbon black particle distribution.

Study on the Effect of the Temperature Rise of Rubber Compound on Tread Rubber Quality during Mixing Process

2013 ◽  
Vol 750-752 ◽  
pp. 806-810
Author(s):  
Ke Juan Chen ◽  
Sha Xu ◽  
Da Liang Xu
Keyword(s):  
Carbon Black ◽  
Temperature Rise ◽  
Process Condition ◽  
Process Conditions ◽  
Rubber Compound ◽  
Rotor Speed ◽  
Two Stage ◽  
Rubber Compounds ◽  
Mooney Viscosity ◽  
Internal Mixer

With the method of two-stage mixing, two different tread rubbers have been mixed in internal mixer under the different process conditions. After the experiments, test the temperature rise of rubber compound, mooney viscosity and carbon black disperisity. Study the effect of process condition change on the temperature rise of two kinds of rubber compounds and analyze the relationships between the rubber temperature rise and mooney viscosity, carbon black dispersity. The study finds that the temperature rise of rubber compound has a relationship with the rotor speed of internal mixer, rubber viscosity and filling factors, but when the temperature rise of rubber compound is steady, the carbon black dispersity of rubber compound also can be steady. After two-stage mixing, carbon black dispersity of rubber compounds have been improved obviously. These results also imply that rotor speed of internal mixer and filling factor are very important to carbon black dispersity of rubber compounds.

Influence of filler-rubber interactions on the viscoelastic properties of carbon-black-filled rubber compounds

2003 ◽  
Vol 91 (1) ◽  
pp. 577-588 ◽  
Author(s):  
J. Léopoldès ◽  
C. Barrès ◽  
J. L. Leblanc ◽  
P. Georget
Keyword(s):  
Carbon Black ◽  
Viscoelastic Properties ◽  
Filled Rubber ◽  
Rubber Compounds

THERMOREVERSIBLE CROSS-LINKING OF RUBBER COMPOUNDS: FROM PROOF-OF-CONCEPT TOWARD AN INDUSTRIAL PROCESS

2018 ◽  
Vol 91 (2) ◽  
pp. 492-508 ◽  
Author(s):  
L. M. Polgar ◽  
J. Keizer ◽  
R. Blom ◽  
B. Niemeijer ◽  
T. de With ◽  
...  
Keyword(s):  
Carbon Black ◽  
Material Properties ◽  
Industrial Process ◽  
Mineral Oil ◽  
Diels Alder ◽  
Cross Linking ◽  
Proof Of Concept ◽  
Rubber Compounds ◽  
Internal Mixer ◽  
Batch Mixer

ABSTRACT It is demonstrated that the concept of thermoreversible cross-linking of functionalized maleic anhydride grafted ethylene–propylene (EPM-g-MA) rubber using Diels–Alder chemistry is limited neither to laboratory scale using a solvent route nor to gum rubber. The use of an internal mixer is the first step toward an industrial process, since it greatly reduces the processing time and allows for a solventless process for the furan-functionalization and subsequent bismaleimide cross-linking of EPM rubber. Practical rubber compounds were prepared by mixing thermoreversibly cross-linked EPM with carbon black and mineral oil in the same batch mixer. This resulted in reinforcement of the rubber without affecting the thermoreversible character of the cross-linking. The pendant furan groups of the (non)cross-linked EPM-g-furan interact with the carbon black filler. Finally, crystalline EPM rubber compounds were prepared, which show excellent material properties and property retention over multiple reprocessing cycles.

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