Chemical Structures in CIS-1, 4-Polybutadiene Vulcanizates. Model Compound Approach
Abstract We studied the vulcanization reaction of one curing recipe for cis-1,4-polybutadiene (CB). The curing recipe was zinc oxide (ZnO), diphenylguanidine (DPG), 2,2′-bis(benzothiazolyl) disulfide (MBTS), and sulfur and it produced only polysulfidic crosslinks. Devulcanization of this CB vulcanizate by phenyllithium solution permitted a comparison of the molecular weight of the CB before and after vulcanization. A small but measurable reduction of the molecular weight of the rubber occurred as a result of the vulcanization reaction. Reaction of the curing recipe in cis, cis-1,5-cyclooctadiene (COD) permitted the study of the fate of the curing chemicals in the vulcanizate because COD is an accurate chemical model for CB. This study showed that: 1. The vulcanization reaction consumes none of the DPG and none of the ZnO. 2. An insoluble coating forms on the ZnO and separates it from the vulcanization reaction during at least part of the reaction. 3. All of the MBTS reacts to form one compound: an S-alkyl derivative of 2-mercaptobenzothiazole attached to the rubber molecule at a point next to a thiacyclohexene ring. 4. All the sulfur reacts to form crosslinks and intramolecular rings. The rings are three-, five-, and six-membered thiacycloalkanes and five- and six-membered thiacycloalkenes. Some of the rings are isolated and some are next to crosslinks. 5. The three-membered rings are episulfide and they are very likely the key intermediate to the formation of the cyclic and crosslink structures. 6. The crosslinks are polysulfidic and occur singly and as clusters of two and four. The more crosslinks in a cluster, the less unsaturation in its vicinity. The four-link cluster has no unsaturation and occurs as two pairs with thiacyclopentane rings between. The sum of the single crosslinks and clusters of crosslinks in the model network agrees with the number of elastically effective chemical crosslinks found in the CB vulcanizate as measured by swelling in benzene. The elastically effective chemical crosslinks in the vulcanizate were calculated by the Flory-Rehner equation and the Moore-Watson calibration curve. This agreement proves that the theory of rubber elasticity in the form of the Flory-Rehner equation and the Moore-Watson calibration curve may be used to count the number of elastically effective chemical crosslinks in a sulfur vulcanizate. Three new chemical compounds and a new method for quantitatively titrating mercaptans are disclosed. The success of this technique recommends it for further study of sulfur vulcanization by other recipes and the study of other vulcanizate changes.