X-Ray Study of the Crystallization of Vulcanized Rubber during Stretching. II.

1951 ◽  
Vol 24 (3) ◽  
pp. 541-549 ◽  
Author(s):  
V. I. Kasotochkin ◽  
B. V. Lukin

Abstract 1. The relation between the crystal content of stretched vulcanizates to the time of vulcanization for different mixtures of natural rubber was studied by the x-ray method. 2. It was shown that the tensile strength is a function of the crystal content of the stretched vulcanizate and of the total time of vulcanization. 3. The nature of crystal formation depends on the following factors: changes of density of the network of sulfur bridges, their distribution, the degree of oxidative destruction, and the quantity of bound sulfur which has not formed bridges between the molecular chains.

1948 ◽  
Vol 21 (3) ◽  
pp. 621-626 ◽  
Author(s):  
B. V. Lukin ◽  
V. I. Kasatochkin

Abstract 1. x-Ray methods have been used to investigate the amount of crystalline phase in stretched samples as a function of the vulcanization time. 2. Curves relating the percentage of crystalline phase to the vulcanization time have sharply defined maxima. 3. A comparison of the curves relating tensile strength to vulcanization time with the curves of crystal formation shows their analogous character, the position of the maxima approximately corresponding to one and the same vulcanization time. 4. The position of the maxima on the curves of crystal formation is not related to the degree of stretching. 5. The effect of accelerators is to shift the maximum on the curve of crystal formation to the region of short vulcanization times and to increase the percentage of crystalline phase. 6. The curves of crystal formation and of tensile strength, and thus the behavior of the stress-strain curves for various vulcanization times, is interpreted from the point of view of the existence of two processes—the process of forming a network of cross-links by the interaction of rubber with sulfur, and the process of oxidative degradation of the rubber.


Author(s):  
S. Fujishiro

The mechanical properties of three titanium alloys (Ti-7Mo-3Al, Ti-7Mo- 3Cu and Ti-7Mo-3Ta) were evaluated as function of: 1) Solutionizing in the beta field and aging, 2) Thermal Mechanical Processing in the beta field and aging, 3) Solutionizing in the alpha + beta field and aging. The samples were isothermally aged in the temperature range 300° to 700*C for 4 to 24 hours, followed by a water quench. Transmission electron microscopy and X-ray method were used to identify the phase formed. All three alloys solutionized at 1050°C (beta field) transformed to martensitic alpha (alpha prime) upon being water quenched. Despite this heavily strained alpha prime, which is characterized by microtwins the tensile strength of the as-quenched alloys is relatively low and the elongation is as high as 30%.


2005 ◽  
Vol 21 (3) ◽  
pp. 183-199
Author(s):  
G.K. Jana ◽  
C.K. Das

De-vulcanization of vulcanized elastomers represents a great challenge because of their three-dimensional network structure. Sulfur-cured gum natural rubbers containing three different sulfur/accelerator ratios were de-vulcanized by thio-acids. The process was carried out at 90 °C for 10 minutes in an open two-roll cracker-cum-mixing mill. Two concentrations of de-vulcanizing agent were tried in order to study the cleavage of the sulfidic bonds. The mechanical properties of the re-vulcanized rubber (like tensile strength, modulus, tear strength and elongation at break) were improved with increasing concentrations of de-vulcanizing agent, because the crosslink density increased. A decrease in scorch time and in optimum cure time and an increase in the state of cure were observed when vulcanized rubber was treated with high amounts of de-vulcanizing agent. The temperature of onset of degradation was also increased with increasing concentration of thio-acid. DMA analysis revealed that the storage modulus increased on re-vulcanization. From IR spectroscopy it was observed that oxidation of the main polymeric chains did not occur at the time of high temperature milling. Over 80% retention of the original mechanical properties (like tensile strength, modulus, tear strength and elongation at break) of the vulcanized natural rubber was achieved by this mechanochemical process.


2020 ◽  
Vol 990 ◽  
pp. 262-266
Author(s):  
Prathumrat Nu-Yang ◽  
Atiwat Wiriya-Amornchai ◽  
Jaehoon Yoon ◽  
Chainat Saechau ◽  
Poom Rattanamusik

Thermoplastic vulcanizates or TPVs is a type of materials exhibiting excellent properties between thermoplastic and elastomer by combining the characteristics of vulcanized rubber with the processing properties of thermoplastics. This research aims to study the effect of thermal aging on the morphology and mechanical properties of thermoplastic vulcanizates (TPVs) based on a mixture of natural rubber (NR) and polystyrene (PS). TPVs samples were prepared using the internal mixer at a mass ratio of NR/PS 70/30, 50/50, 30/70 and 0/100. Tensile properties and impact strength showed that when the amount of NR increased tends of impact strength and elongation at break increased but tends of tensile strength decreased. On the other hand, tends of tensile strength for thermal aging at 70°C for 3 days increased when the amount of PS increase. The blending ratio of NR / PS at 70/30 is the best. It gave a worthy increase from 19.94 MPa to be 25.56 MPa (28.18%).


1953 ◽  
Vol 26 (1) ◽  
pp. 152-155
Author(s):  
Ira Williams

Abstract The use of oils and liquid softeners to assist in the mastication and processing of rubber or to produce softer vulcanized stocks has been standard practice since the early commercial use of rubber. More recently certain synthetic rubbers, polymerized under special conditions, have been treated with rather large amounts of mineral oils, with a resulting decrease in the cost of the rubber and apparently with no unfavorable effect on the rubber in most instances. A number of investigators have reported the effect of swelling agents on the properties of vulcanized rubber. Busse discusses the effect of solvents in a general way. Tiltman and Porritt conclude that the decrease in modulus caused by swelling in benzene is caused by a “loosening of cohesive forces.” Tire treads of natural rubber containing such softeners as pine tar and mineral rubber decrease in wear resistance in proportion to the softener content. Well vulcanized rubber of high modulus is most resistant to swelling in oils. Naunton, Jones, and Smith find that unaccelerated stocks lose the most tensile strength after being swollen, that milling of the raw rubber increases swelling, and that the presence of softeners in the rubber during vulcanization reduces the oil resistance. A limited amount of swelling has been reported to have little effect on the tensile strength of vulcanized natural rubber. Bourbon points out that separating the rubber molecules with solvent decreases the rate of vulcanization.


1951 ◽  
Vol 24 (4) ◽  
pp. 845-852
Author(s):  
B. B. S. T. Boonstra

Abstract To elucidate the crystallization phenomenon in natural rubber and to investigate the applicability of thermodynamic calculation to measurements of the elastic tension as a function of temperature, it seemed necessary to check whether crystallization determined by x-ray analysis (and combined with density) lined up reasonably with the percentage of crystallization computed from the energy change found by applying thermodynamics to stretched vulcanized rubber) on stretching. Calorimetric measurements were desirable, as no accurate figures are available for the heat of crystallization of rubber crystallites. The heat of melting of rubber crystallites was determined to about 66 joules per gram, which is of the same order as that of isoprene. The spreading in the results was large; the determination is based on the degree of crystallization found by x-ray analysis of raw rubber. The heat of crystallization on stretching, found by thermodynamic evaluation of the elastic tension and its temperature coefficient, is combined with the value of 66 joules for the heat of melting of the pure rubber crystallites. The degree of crystallization calculated in this way agrees reasonably well with the direct x-ray measurements of Goppel and Arlman. Crystallization as determined by x-ray analysis and that responsible for the energy change on stretching are much the same. This also means that thermodynamic evaluation of the change of stress with temperature is justified if pufficient relaxation of stress has taken place.


1950 ◽  
Vol 23 (2) ◽  
pp. 310-319 ◽  
Author(s):  
J. M. Goppel ◽  
J. J. Arlman

Abstract An improved x-ray technique has been worked out to determine the degree of crystallinity in natural rubber. Inaccuracies which sometimes occur in quantitative x-ray measurements were eliminated, and it has been shown that the amount of crystalline rubber, both in frozen samples of raw rubber and in stretched vulcanized rubber, could be determined fairly accurately. More experiments were carried out and the results are described. These results, which confirm the current views on the problem of crystallization, point to relatively low degress of crystallization, even in highly stretched rubber, and they agree with some other experimental evidence and with a recent theoretical investigation.


1955 ◽  
Vol 28 (3) ◽  
pp. 785-787
Author(s):  
A. S. Kuzminskii˘ ◽  
V. F. Cheetkova

Abstract A three-dimensional structure is formed during the vulcanization of rubber. The complex processes of formation, rupture, and regrouping of bonds during vulcanization lead finally to union of the long chain molecules into a compact network. The density of the network formed during vulcanization and the distribution and degree of sulfide formation by the bonds govern to a large degree the work-capacity of vulcanizates. Structure formation in vulcanizates is manifest by the change of their tensile strength, elasticity, swelling, and solubility. During the vulcanization of natural rubber, an optimum is observed in the change of tensile strength and other technically important properties of the material. The decrease of tensile strength of vulcanizates by overvulcanization is usually ascribed to the oxidative destruction of the molecular chains of the rubber. The strong influence which has been observed of oxygen on the tensile strength of natural rubber and its vulcanizates is the basic argument in favor of oxidative destruction. This influence, however, only appears when the rubber is in direct contact with oxygen or air. When, in the rubber industry, vulcanization is carried out in presses, the surface of the rubber mixture is isolated from atmospheric oxygen, and, consequently, destruction in this case can be caused only by the oxygen dissolved in the rubber mixture.


1989 ◽  
Vol 62 (2) ◽  
pp. 179-194 ◽  
Author(s):  
Y. Udagawa ◽  
M. Ito

Abstract The low-temperature x-ray method can detect the orientation of NR molecules in both vulcanizate samples and nonvulcanizate samples of NR compounds. The presence of carbon black is important for causing the orientation. NR molecules orient in the direction of stretch-relaxation in the case of uniaxially fatigued vulcanizates or in the direction of shear in the case of nonvulcanizates prepared by various processing methods. The orientation of NR molecules in nonvulcanizates usually disappears when vulcanized, but a fairly large extent of molecular orientation remains, even after vulcanization, if there exist crosslinks in the oriented nonvulcanizate and the sample is prevented from shrinkage.


2014 ◽  
Vol 87 (2) ◽  
pp. 250-263 ◽  
Author(s):  
Sasidharan Krishnan ◽  
Rosamma Alex ◽  
Thomas Kurian

ABSTRACT A process for production of carbon black/silica/nanoclay ternary filler masterbatch from fresh natural rubber (NR) latex was standardized. The fillers, nanoclay, carbon black, and silica were incorporated in fresh NR latex by a modified coagulation process. The latex, mixed with filler dispersions, coagulated immediately on addition of acids. The coagulum containing fillers was dried at 70 °C in an air oven to get the latex filler masterbatch, which was further processed in the conventional way. The masterbatch compounds containing only silica/carbon black showed a higher level of vulcanization as compared with the corresponding dry mixes. The mechanical properties, such as tensile strength, modulus, tear strength, abrasion resistance, and hardness, increased with the proportion of nanoclay in the mixes up to 5 phr, and with a greater amount, the change was only marginal. Lower tan delta values were observed for all of the masterbatches containing nanoclay in the ranges of 3 to 10 phr compared with the control dry mix containing 25/25 carbon black/silica. The improvement in mechanical properties and dynamic properties shown by the masterbatches over the conventional mill-mixed compounds was attributed to factors related to filler dispersion, as evidenced from the data from dispersion analyzer images, X-ray diffractograms, and a higher level of vulcanization.


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