Plastic Yield of Butadiene-Styrene and Isoprene-Styrene Ebonites

1951 ◽  
Vol 24 (2) ◽  
pp. 381-383 ◽  
Author(s):  
J. R. Scott

Abstract In unloaded ebonites made from butadiene-styrene copolymers, the resistance to plastic deformation at elevated temperatures is better the higher the styrene content of the copolymer, at least up to 46 per cent. An isoprene-styrene copolymer ebonite has poorer plastic-yield resistance than a corresponding butadiene-styrene ebonite. All the styrene-containing copolymers, however give ebonites more heat-resistant than natural rubber ebonite, the best giving yield temperatures 30° C above the latter. To attain the best plastic-yield resistance in butadiene-styrene ebonites, the amount of sulfur added should correspond to more than 1 atom (e.g., 1.2 or even 1.4 atoms) per butadiene molecule.

1949 ◽  
Vol 22 (4) ◽  
pp. 1084-1091
Author(s):  
D. G. Fisher ◽  
L. Mullins ◽  
J. R. Scott

Abstract Experiments were carried out to explore the possibility of making good electrical ebonites from various types of synthetic rubber. The ebonites produced were tested for permittivity and power factor over wide ranges of temperature and frequency. Thioplasts (Thiokols AZ and FA) apparently do not produce hard ebonitelike vulcanizates by the normal procedure. Neoprenes (GN and I) give ebonites, but with such high dielectric power loss as to be unsuitable for use as high-frequency dielectrics; moreover, if the mix contains zinc oxide, the ebonite has a very hygroscopic and therefore electrically unsatisfactory surface. Butadiene copolymers containing polar groups (butadiene-acrylonitrile types and Thiokol RD) give ebonites with high power loss, hence are not suitable for making high-grade electrical ebonites. Polybutadiene (Buna-85) and butadiene-styrene copolymers (GR-S, Hycar-EP, Buna-S) are much nearer to natural rubber as far as the radio-frequency (100 to 2,500 kc. per sec.) power loss of their ebonites is concerned. The GR-S ebonite examined was not so good as natural rubber at room temperature, but was superior above about 50° C. Buna-85 and Hycar-EP were superior to natural rubber over the whole temperature range; indeed, the high-styrene copolymers, as represented by Hycar-EP and Buna-SS, appear to be the best type of synthetic rubber for making ebonite with low power loss, especially at high frequencies and temperatures. The effects of changing temperature and frequency on permittivity and power factor are discussed. Attention is drawn to the big effect of temperature on power factor; this was less with polybutadiene and butadiene-styrene ebonites than with natural rubber ebonite, in keeping with the greater heat resistance of the former as judged by plastic yield tests. Comparison of the effects of rising temperature and decreasing frequency shows that these produce broadly similar effects on power factor, as would be expected on theoretical grounds, but that rising temperature superposes a second effect (an increase), presumably due to increased ionic conduction.


1985 ◽  
Vol 58 (4) ◽  
pp. 815-829 ◽  
Author(s):  
Chin-Yuan Ma ◽  
James L. White ◽  
Frederick C. Weissert ◽  
Avraam I. Isayev ◽  
Nobuyuki Nakajima ◽  
...  

Abstract A basic study of flow patterns in elastomers in the entrance region of a die has been carried out for various gum elastomers including emulsion and solution butadiene—styrene copolymers, polybutadiene, and natural rubber. All exhibit streamline flow into the entrance with the exception of a cold mastication degraded natural rubber which gave evidence of vortices in corners. A study of a die with a sharp diverging region showed dead spaces for all the elastomers. Carbon black compounds all exhibited converging streamline flow in a 180° entrance angle die and stagnant regions in the sharply diverging die. Evidence based on marker motions has been presented for slip in elastomer compounds in the entrance region.


1958 ◽  
Vol 31 (3) ◽  
pp. 446-458
Author(s):  
W. R. Dean ◽  
V. Perera ◽  
J. Glazer

Abstract The study of high polymer monolayers by the Langmuir balance technique has been almost wholly restricted to those polymers which contain polar groups, e.g., cellulose, proteins, polyacrylates, etc. Nonpolar polymers do not spread and so little attention has been paid to the hydrocarbon rubbers. Wall and Zelikoff have reported that natural rubber, gutta-percha, and butadienestyrene copolymers do not form stable monolayers on water, but that when these materials are modified chemically by thiocyanogen they form relatively thin films of varying thickness. Sivaramakrishnan and Rao have recently confirmed that natural rubber does not form a monolayer on water. However, they find that it spreads spontaneously on a subsolution of aqueous acidic potassium permanganate. We have investigated the surface reaction between certain polyolefins and aqueous permanganate ; the kinetic features of these reactions, discussed elsewhere, suggest that definite chemical end-products are formed on the surface. The purpose of this communication is to characterize the end-products obtained from natural rubber (cis-1,4-polyisoprene), gutta-percha (trans-1,4-polyisoprene), polybutadiene, and two butadiene-styrene copolymers of differing styrene content, when these react under controlled conditions at the surface of an acidic aqueous permanganate subsolution.


1947 ◽  
Vol 20 (1) ◽  
pp. 241-248
Author(s):  
A. M. Borders ◽  
R. D. Juve ◽  
L. D. Hess

Abstract Early in the investigation of butadiene-styrene copolymers as synthetic rubbers, this laboratory became interested in copolymers containing much more styrene than any of the American or German synthetics. This interest was soon directed to the resinous copolymers obtained when the styrene content is increased beyond the range in which rubberlike properties are observed at room temperature. The exploratory work, therefore, involved preparation and evaluation of butadiene-styrene copolymers containing from 65 to 98 per cent styrene. No description of similar polymers has been found. Konrad and Ludwig claimed the improvement of rubberlike properties of butadiene-styrene copolymers by increasing the styrene content from the normal range to “between about 47.5 and about 70 per cent”. The claims and examples of this patent emphasize the improvement of rubberlike properties, such as tensile, elongation, and rebound, at high temperatures. It is well known in this country, however, that increase in styrene content beyond a certain point, perhaps 50–55 per cent, is accompanied by a loss of overall balance of rubber characteristics. Therefore, the copolymers at the upper end of the range described by Konrad and Ludwig have definite limitations for rubber uses—for example, low rebound, high brittle point, shortness, etc. In the writers' laboratory useful resins have been prepared from dienes and vinyl aryl hydrocarbons in the range 5 to 20 per cent diene and 80 to 95 per cent vinyl aryl hydrocarbon. This paper describes the properties and certain uses of one of these copolymers containing approximately 15 parts of butadiene and 85 parts of styrene. This material possesses a combination of physical and chemical properties which permit its use in several applications where cyclized natural or synthetic rubbers are commonly employed. Cyclized natural rubber has been described by Bruson, Endres, and Thies and Clifford. Cyclized synthetic rubbers were described recently by Endres. One product of this type is made from a special synthetic rubber. The new 15 butadiene—85 styrene copolymer is now identified as Pliolite S-3, since it may be used in many Pliolite applications, often with distinct advantages over either the natural or synthetic rubber derivatives.


1947 ◽  
Vol 20 (1) ◽  
pp. 99-115
Author(s):  
G. G. Winspear ◽  
D. B. Hermann ◽  
F. S. Malm ◽  
A. R. Kemp

Abstract The wartime replacement of natural rubber by synthetics required an unusual expenditure of effort by the hard rubber industry in a short time. At first, curtailment of normal production, coupled with War Production Board restrictions of formulations, mitigated the urgency for synthetic hard rubber research. It soon became evident, however, that a complete line of synthetic hard rubbers would be desirable. These materials could be fabricated with standard rubber processing equipment, and would offer physical and electrical equivalents for the various grades of natural hard rubber developed during nearly a century. A program was started in these laboratories with the realization that rapid progress might be difficult; research on the compounding of natural hard rubber over the years had failed to produce improvements in overall properties compared with the original “ebonites”. The latter, according to the accepted nomenclature, are simple mixtures of rubber with large proportions of sulfur vulcanized by heating until chemical saturation of the rubber is almost complete. The first approach to the problem was through a study of vulcanizing characteristics and through examination of the hard products resulting from the reaction of sulfur with butadiene-styrene copolymers. As the program progressed, the work was extended to cover the processing of GR-S for ebonite fabrication and the compounding of GR-S hard rubbers for specific applications. Studies also were conducted relating to the compounding and processing of hard nitrile rubbers, and new tests were developed to suplement standard procedures used in the physical evaluation of hard rubbers.


1956 ◽  
Vol 29 (2) ◽  
pp. 485-491 ◽  
Author(s):  
B. Karmin ◽  
B. Bets

Abstract 1. The kinetics of the plasticization of a butadiene-styrene copolymer on a cold laboratory mill was studied. It was established that, at temperatures of 20–30° C, the plasticity rises steadily and that, consequently, under these conditions a monodirectional destructive process takes place. 2. The kinetics of plasticization of a butadiene-styrene copolymer was investigated in a laboratory banbury at 140° C, both with and without a plasticization aid (chemical). Plasticization at a high temperature is accompanied by the simultaneous operation of the two reactions of destruction and structure formation proceeding at cross-purposes, and may be described by a kinetic equation of the type: P=P0 (1+a⋅m)(1−b⋅n) 3. Plasticized rubbers obtained by breakdown on a cold mill have a smaller capacity for recovery than those obtained by treatment in a boiler or a banbury at temperatures above 120° C. 4. Plasticized rubbers obtained by milling on a cold mill give stocks with higher tensile strength and higher relative elongation than rubbers plasticized by hot treatment. 5. The high recovery capacity of rubbers plasticized at elevated temperatures and the lowering of the physical and mechanical properties of vulcanizates of those rubbers are explained by the branched molecules which they form during structure formation.


1950 ◽  
Vol 23 (4) ◽  
pp. 760-769
Author(s):  
R. D. Juve ◽  
J. W. Marsh

Abstract Synthetic rubbers and natural rubber increase in stiffness at low temperatures and tend to lose their elastic characteristics. This stiffening and hardening phenomenon occurs in varying degrees with various elastomers. Natural rubber and certain synthetic rubbers crystallize during extended exposure at low temperature, whereas other synthetic rubbers such as GR-S remain amorphous. In a general review of the low temperature properties of synthetic rubber, Liska has shown that decreased styrene in butadiene-styrene copolymers improves the flexibility at low temperature. The low temperature flexibility of vulcanized articles made from any particular rubber or synthetic rubber is influenced by the compounding ingredients admixed with the elastomer. This paper shows the results of some studies of the effect of these compounding ingredients on the low temperature serviceability of butadiene-styrene copolymers. Somewhat similar work on the effect of a large number of plasticizers in GR-S has been conducted at the Rubber Laboratory, Mare Island Naval Shipyard, with particular emphasis on compression set at low temperature.


1955 ◽  
Vol 28 (1) ◽  
pp. 51-56
Author(s):  
Lawrence A. Wood

Abstract From Figure 3 one draws the following significant conclusions: (1) Crystallization is not observed if the polymerization temperature is above 60° C. (2) For polymerization at 50° C, a small amount (2 to 6 per cent) of bound styrene inhibits crystallization completely. (3) For polymerizations at 5° C, the limit is at about 15 to 18 per cent bound styrene content. (4) At the lowest polymerization temperatures normally utilized, this limit is at about 30 per cent bound styrene. Direct experimental observation is in general accord with these conclusions.


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