Rheological Properties of Two Unvulcanized Rubber Compounds as Determined on an Extrusion and a Rotational Viscometer
Abstract The viscometer manufactured by A. Macklow-Smith Ltd., which operates at constant rate of extrusion, is a capillary instrument designed for the determination of flow properties of plastics. The instrument has been used for examining the rheological characteristics of rubber compounds and it has been possible to derive the shear stresses required to extrude material at various shear rates between 2 and 1050 sec−1. The general method of operation of the instrument for this purpose is discussed including the determination of preheat time before extrusion and the aspect of incipient vulcanization in the viscometer during extrusion. The effects of various lengths and diameters of dies on rheological parameters and entrance effects are discussed. An important aspect of the work is the observation of a piston height effect in the extruder barrel. Two different compounded polymers have been examined and in one case, the extrusion pressure was found to decrease with piston height whilst in the other highly elastic material, it was found that as the piston descended, the extrusion pressure increased to an equilibrium value. The importance of this effect in obtaining consistent shear stress data is discussed. Results of the work have been expressed in terms of apparent viscosity and also in terms of the parameters which describe a power law relating shear stress and shear rate within the capillary die. Rheological data have been obtained at various temperatures within the range of processing temperatures of the compounds. The effects on rheological properties of mastication and relaxation time after mastication have been examined. Results have been compared with figures obtained on conventional laboratory viscometers such as the Mooney Plastometer and the Wallace Rapid Plastimeter. A biconical, rotational viscometer has also been used at the lower range of shear rates and the results are compared with those obtained from the extrusion viscometer.