Rubber-Thermoplastic Compositions. Part IX. Blends of Dissimilar Rubbers and Plastics with Technological Compatibilization

1985 ◽  
Vol 58 (5) ◽  
pp. 1014-1023 ◽  
Author(s):  
A. Y. Coran ◽  
R. Patel ◽  
D. Williams-Headd
Keyword(s):  
Mechanical Properties ◽  
Block Copolymers ◽  
Melt Mixing ◽  
Thermoplastic Vulcanizate ◽  
Vulcanized Rubber ◽  
Rubber Particles ◽  
Thermoplastic Vulcanizates ◽  
Compatibilizing Agent

Abstract From this work, one can conclude that compositions which have excellent mechanical properties can be prepared by melt-mixing thermoplastic vulcanizates. (A thermoplastic vulcanizate is a composition containing vulcanized rubber particles dispersed in a thermoplastic. Such a composition is usually prepared by vulcanizing the rubber during its melt-mixing with a thermoplastic.) The excellent mixed TPV compositions can be obtained even though the rubbers and plastics are mutually grossly incompatible with respect to thermodynamic considerations. In such cases, however, it appears to be necessary that a compatibilizing agent be present in the mixture to promote the interaction between the thermoplastic materials. Block copolymers whose molecules contain blocks common to each of the thermoplastic blend components are good technological compatibilizing agents (e.g., polypropylene-nylon block copolymers to compatibilize mixtures containing polypropylene and nylon). Compatibilizing block copolymers can form in situ during melt mixing. This appears to be the case when one of the thermoplastic blend components is functionalized to chemically link with another thermoplastic component of the mixed TPV composition. The rubber associated with one thermoplastic can differ greatly from the rubber associated with another thermoplastic component of the mixed TPV blend. Thus, a composition which has good mechanical properties can contain both differing thermoplastics and differing rubbers. As a result, the possible combinations of components for TPV compositions has been greatly expanded.

The Effect of Thermal Aging on Mechanical Properties and Morphological Properties of Thermoplastic Vulcanizates Based on Natural Rubber and Polystyrene

2020 ◽  
Vol 990 ◽  
pp. 262-266
Author(s):  
Prathumrat Nu-Yang ◽  
Atiwat Wiriya-Amornchai ◽  
Jaehoon Yoon ◽  
Chainat Saechau ◽  
Poom Rattanamusik
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Natural Rubber ◽  
Thermal Aging ◽  
Morphological Properties ◽  
Vulcanized Rubber ◽  
Thermoplastic Vulcanizates ◽  
Internal Mixer ◽  
Processing Properties

Thermoplastic vulcanizates or TPVs is a type of materials exhibiting excellent properties between thermoplastic and elastomer by combining the characteristics of vulcanized rubber with the processing properties of thermoplastics. This research aims to study the effect of thermal aging on the morphology and mechanical properties of thermoplastic vulcanizates (TPVs) based on a mixture of natural rubber (NR) and polystyrene (PS). TPVs samples were prepared using the internal mixer at a mass ratio of NR/PS 70/30, 50/50, 30/70 and 0/100. Tensile properties and impact strength showed that when the amount of NR increased tends of impact strength and elongation at break increased but tends of tensile strength decreased. On the other hand, tends of tensile strength for thermal aging at 70°C for 3 days increased when the amount of PS increase. The blending ratio of NR / PS at 70/30 is the best. It gave a worthy increase from 19.94 MPa to be 25.56 MPa (28.18%).

Mixing Methods Influencing on Properties of Epoxidized Natural Rubber/Polypropylene Thermoplastic Vulcanizates

2013 ◽  
Vol 844 ◽  
pp. 109-112 ◽  
Author(s):  
Chesidi Hayichelaeh ◽  
Charoen Nakason ◽  
Anoma Thitithammawong
Keyword(s):  
Mechanical Properties ◽  
Natural Rubber ◽  
Dynamic Mechanical Properties ◽  
Epoxidized Natural Rubber ◽  
Melt Mixing ◽  
Dynamic Mechanical ◽  
Thermoplastic Vulcanizates ◽  
Mixing Method ◽  
Internal Mixer

Epoxidized natural rubber (ENR)/Polypropylene (PP) thermoplastic vulcanizates were prepared by melt mixing method in an internal mixer. Influences of different mixing methods for incorporation of processing oil into the TPVs on tensile and dynamic mechanical properties of the TPVs and crystallinity of the PP were investigated. Results show that distribution of processing oil in the ENR/PP TPV is important due to the processing oil can promote and in the same time can interrupt an improvement in elastomeric properties of the TPV. Incorporation of processing oil into the ENR phase by preparation of oil extended ENR (the mixing method 1) before mixing with the PP was the better way to produce the TPV. It promoted the TPV with superior tensile and dynamic mechanical properties than the TPVs prepared from the mixing method 2 and 3 in which the processing oil was directly added into the PP phase. Furthermore, the TPV from the mixing method 1 had less effect of processing oil on the PP crystallization.

scholarly journals Mechanical and Thermal Properties of Montmorillonite-Reinforced Polypropylene/Rice Husk Hybrid Nanocomposites

Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1557 ◽  
Author(s):  
Khaliq Majeed ◽  
Ashfaq Ahmed ◽  
Muhammad Saifullah Abu Bakar ◽  
Teuku Meurah Indra Mahlia ◽  
Naheed Saba ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Thermal Properties ◽  
Rice Husk ◽  
Hybrid Nanocomposites ◽  
Commercial Application ◽  
Mechanical And Thermal Properties ◽  
Melt Mixing ◽  
Compatibilizing Agent ◽  
Thermal Stability Of

In recent years, there has been considerable interest in the use of natural fibers as potential reinforcing fillers in polymer composites despite their hydrophilicity, which limits their widespread commercial application. The present study explored the fabrication of nanocomposites by melt mixing, using an internal mixer followed by a compression molding technique, and incorporating rice husk (RH) as a renewable natural filler, montmorillonite (MMT) nanoclay as water-resistant reinforcing nanoparticles, and polypropylene-grafted maleic anhydride (PP-g-MAH) as a compatibilizing agent. To correlate the effect of MMT delamination and MMT/RH dispersion in the composites, the mechanical and thermal properties of the composites were studied. XRD analysis revealed delamination of MMT platelets due to an increase in their interlayer spacing, and SEM micrographs indicated improved dispersion of the filler(s) from the use of compatibilizers. The mechanical properties were improved by the incorporation of MMT into the PP/RH system and the reinforcing effect was remarkable as a result of the use of compatibilizing agent. Prolonged water exposure of the prepared samples decreased their tensile and flexural properties. Interestingly, the maximum decrease was observed for PP/RH composites and the minimum was for MMT-reinforced and PP-g-MAH-compatibilized PP/RH composites. DSC results revealed an increase in crystallinity with the addition of filler(s), while the melting and crystallization temperatures remained unaltered. TGA revealed that MMT addition and its delamination in the composite systems improved the thermal stability of the developed nanocomposites. Overall, we conclude that MMT nanoclay is an effective water-resistant reinforcing nanoparticle that enhances the durability, mechanical properties, and thermal stability of composites.

Properties of Cu-TiB2 Composites Fabricated by In-Situ Liquid Melt Mixing Process

2006 ◽  
Vol 15-17 ◽  
pp. 215-219 ◽  
Author(s):  
J.H Yun ◽  
J.H. Kim ◽  
J.S. Park ◽  
Young Do Park ◽  
Yong Ho Park ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Electrical Conductivity ◽  
Young’S Modulus ◽  
Young's Modulus ◽  
Mixing Process ◽  
Melt Mixing ◽  
Maximum Value ◽  
S Model ◽  
Good Agreement

A Cu-TiB2 composite was successfully fabricated by in-situ liquid mixing process, and its microstructure, mechanical properties as well as electrical conductivity were evaluated. For Cu-2vol.%TiB2 composite, the hardness was as high as 5GPa and the Young’s modulus was 130GPa. And hardness and Young’s modulus of Cu-6vol.%TiB2 composite was 5.6Gpa and 138GPa, respectively. With the increase of the TiB2 content, hardness and Young’s modulus of Cu-10vol.%TiB2 composite were 20 and 12%, respectively, which was higher than that of Cu-2vol.%TiB2 composite. Young’s modulus of the Cu-TiB2 composite in this paper was in good agreement with the prediction by Hashin-Shtrikman (H-S) model. Furthermore, the electrical conductivity of the Cu-TiB2 composite showed its maximum value of about 78%IACS and decreased with the increase of the TiB2.

scholarly journals Enhance Thermoelectric and Mechanical Properties of Thermoplastic Vulcanizates (TPVs) by Constructing Nanosheet Network of Hydroxylated Graphene

2021 ◽  
Author(s):  
Qi Tang ◽  
Lan Cao ◽  
Xiurui Lang ◽  
Yingxia Zong ◽  
Chengzhong Zong
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Maleic Anhydride ◽  
Interfacial Interaction ◽  
Interface Bonding ◽  
Dynamic Vulcanization ◽  
Strong Interfacial Interaction ◽  
Rubber Particles ◽  
Thermoplastic Vulcanizates ◽  
Vulcanization Process

In order to obtain higher thermoelectric and mechanical properties in non-polar thermoplastic vulcanizates (TPVs), the Butyl rubber/Polypropylene (TPVs)/hydroxylated graphene (HGE) composites with nanosheet network were prepared through masterbatch technique and based on thermodynamic calculations, using polypropylene-graft-maleic anhydride (PP-MA) as a compatibilizer. The FTIR and Raman spectra revealed the introduced maleic anhydride group on PP-MA can form strong interfacial interaction with hydroxyl-containing functional groups on HGE. Morphology study indicated the rubber particles in the composites occupied the most volume of the PP phase, as expected to hinder the aggregation of HGE and form the effective nanosheet network. The nanosheet network can be combined with the IIR cross-linked particles during the dynamic vulcanization process to improve the interface bonding between PP and IIR, thus increasing the tensile strength of TPVs. When the content of HGE reached the percolation threshold (2 wt.%), the nanosheet network of HGE was formed, and the AC conductivity, dielectric permittivity and thermal conductivity increased sharply. The prepared TPVs/HGE nanocomposites have significantly improved in mechanical properties, thermal properties and dielectric properties, which provides a guarantee for their potential application as multifunctional TPVs polymers.

Comparative Study of NR/BR/PP and NR/NBR/PP Ternary Blends for High Abrasion Resistant Thermoplastic Vulcanizates

2013 ◽  
Vol 844 ◽  
pp. 131-134 ◽  
Author(s):  
Soriya Inted ◽  
Natinee Lopattananon ◽  
Bencha Thongnuanchan ◽  
Azizon Kaesaman
Keyword(s):  
Abrasion Resistance ◽  
Butadiene Rubber ◽  
Melt Blending ◽  
Melt Mixing ◽  
Elongation At Break ◽  
Rubber Blends ◽  
Vulcanized Rubber ◽  
Blending Method ◽  
Thermoplastic Vulcanizates ◽  
Pp Blends

High abrasion thermoplastic vulcanizates (TPVs) based on natural rubber (NR)/butadiene rubber (BR)/polypropylene (PP) and NR/acrylonitrile butadiene rubber (NBR)/PP were prepared using melt blending method. The rubber blends of 40/60 NR/BR and 40/60 NR/NBR were firstly prepared to investigate their mechanical and wear-resistant properties. The results indicated that the abrasion resistance of NR/BR blend was much higher than that of the NR/NBR blend, but the tensile strength and elongation at break were lower. TPVs made of NR/BR/PP and NR/NBR/PP blends were then prepared by melt-mixing the rubber blends (i.e., NR/BR or NR/NBR) and PP with composition of rubber to plastic of 60/40. It was found that the NR/BR/PP TPV showed higher strength and abrasion resistance when compared with the NR/NBR/PP TPV due to smaller domain of vulcanized rubber particles. The present study also suggested that the abrasion resistance of NR/BR/PP TPV was slightly lower than that of nylon 6.

Rubber-Thermoplastic Compositions. Part VIII. Nitrile Rubber Polyolefin Blends with Technological Compatibilization

1983 ◽  
Vol 56 (5) ◽  
pp. 1045-1060 ◽  
Author(s):  
A. Y. Coran ◽  
R. Patel
Keyword(s):  
Block Copolymer ◽  
Graft Copolymer ◽  
Thermoplastic Elastomer ◽  
Thermoplastic Elastomers ◽  
Melt Mixing ◽  
Dynamic Vulcanization ◽  
Oil Resistance ◽  
Polyolefin Blends ◽  
Thermoplastic Vulcanizates

Abstract The results of this work suggest a practical route to hot-oil-resistant thermoplastic elastomers based on NBR and a polyolefin resin (such as polypropylene). Although these two types of polymer are normally grossly incompatible with each other, a melt-mixed blend thereof is technologically improved by the presence of a small amount of a compatibilizing block copolymer which contains both polar and nonpolar segments. Ideally, the block copolymer should contain molecular segments of the types of polymers to be compatibilized. The compatibilizing block (graft) copolymer can form in situ during melt-mixing. Dynamic vulcanization (during melt-mixing) of a compatibilized NBR-polypropylene blend produces a thermoplastic elastomer with mechanical properties about as good as those of a corresponding composition of EPDM and polypropylene (two polymers which are nearly mutually compatible in a thermodynamic sense). The compatibilizing NBR-polypropylene graft copolymer might act by reducing (molten-state) interfacial tension at the NBR-polypropylene interface and also by increasing the interfacial adhesion in the “solidified-state” composition during its use. The hot-oil resistance of the compatibilized NBR-polypropylene thermoplastic vulcanizates is excellent. Also, the NBR-polypropylene compositions can be blended with thermoplastic vulcanizates based on EPDM and polypropylene to obtain thermoplastic elastomeric compositions which exhibit both good hot oil resistance and low temperature brittleness characteristics.

scholarly journals Thermoplastic Dynamic Vulcanizates with In Situ Synthesized Segmented Polyurethane Matrix

Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1663 ◽  
Author(s):  
Andrea Kohári ◽  
István Zoltán Halász ◽  
Tamás Bárány
Keyword(s):  
Mechanical Properties ◽  
Butadiene Rubber ◽  
Scanning Calorimetry ◽  
Dynamic Vulcanization ◽  
Sem Images ◽  
Acrylonitrile Butadiene Rubber ◽  
Atomic Force ◽  
Rubber Particles ◽  
Rubber Phase

The aim of this paper was the detailed investigation of the properties of one-shot bulk polymerized thermoplastic polyurethanes (TPUs) produced with different processing temperatures and the properties of thermoplastic dynamic vulcanizates (TDVs) made by utilizing such in situ synthetized TPUs as their matrix polymer. We combined TPUs and conventional crosslinked rubbers in order to create TDVs by dynamic vulcanization in an internal mixer. The rubber phase was based on three different rubber types: acrylonitrile butadiene rubber (NBR), carboxylated acrylonitrile butadiene rubber (XNBR), and epoxidized natural rubber (ENR). Our goal was to investigate the effect of different processing conditions and material combinations on the properties of the resulting TDVs with the opportunity of improving the interfacial connection between the two phases by chemically bonding the crosslinked rubber phase to the TPU matrix. Therefore, the matrix TPU was synthesized in situ during compounding from diisocyanate, diol, and polyol in parallel with the dynamic vulcanization of the rubber mixture. The mechanical properties were examined by tensile and dynamical mechanical analysis (DMTA) tests. The morphology of the resulting TDVs was studied by atomic force microscopy (AFM) and scanning electron microscopy (SEM) and the thermal properties by differential scanning calorimetry (DSC). Based on these results, the initial temperature of 125 °C is the most suitable for the production of TDVs. Based on the atomic force micrographs, it can be assumed that phase separation occurred in the TPU matrix and we managed to evenly distribute the rubber phase in the TDVs. However, based on the SEM images, these dispersed rubber particles tended to agglomerate and form a quasi-continuous secondary phase where rubber particles were held together by secondary forces (dipole–dipole and hydrogen bonding) and can be broken up reversibly by heat and/or shear. In terms of mechanical properties, the TDVs we produced are on a par with commercially available TDVs with similar hardness.

The Effect of Pre-Crosslinked CTBN on the Mechanical Properties and Morphology of Epoxy Resin

2015 ◽  
Vol 1120-1121 ◽  
pp. 568-571
Author(s):  
Xiao Xue Song ◽  
Shiai Xu
Keyword(s):  
Mechanical Properties ◽  
Epoxy Resin ◽  
Epoxy Matrix ◽  
Interfacial Strength ◽  
Epoxy Composites ◽  
Acrylonitrile Copolymer ◽  
Curing Reaction ◽  
Rubber Toughened ◽  
Rubber Particles

A novel kind of rubber toughened epoxy was prepared by in situ pre-crosslinking carboxyl-terminated butadiene-acrylonitrile copolymer (CTBN) in the epoxy matrix. The in situ pre-crosslinking of CTBN was initiated by BPO, followed by the curing reaction of epoxy to form the final pre-crosslinked CTBN/epoxy composites. Mechanical properties of epoxy are further improved by the incorporation of pre-crosslinked CTBN compared with its traditional CTBN/epoxy counterparts due to the improved interfacial strength between rubber and epoxy. SEM shows that the size of phase separated rubber particles of pre-crosslinked CTBN/epoxy decreases significantly.

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