Effect of Testing Temperature on Sulfide Stress Cracking of Low Alloy Steel

CORROSION ◽  
10.5006/2605 ◽  
2018 ◽  
Vol 74 (6) ◽  
pp. 603-612 ◽  
Author(s):  
Kenji Kobayashi ◽  
Tomohiko Omura ◽  
Masakatsu Ueda

In this study, effects of environmental temperature on susceptibility to sulfide stress cracking (SSC)—a type of hydrogen embrittlement (HE) occurring in sour environments—of low alloy steels were investigated from the perspective of hydrogen entry, absorption, and accumulation. SSC susceptibility was evaluated using a double cantilever beam (DCB) test and a four-point bend (4PB) test in sour environments at several testing temperatures. 4PB test specimens included notched and un-notched specimens to investigate influences of stress concentration and local stress. In the case of evaluation methods using specimens with high-stress concentration area, a decrease in testing temperature from room temperature to 4°C significantly increased SSC susceptibility. Hydrogen entry and absorption behaviors were also evaluated at several testing temperatures using a hydrogen permeation test. The hydrogen concentration at the plastic deformed area increased remarkably with decreasing testing temperature. It is considered that the influence of testing temperature is due to hydrogen concentration at the stress concentration area with plastic deformation. In a low temperature condition, the degree of hydrogen accumulation at the crack tip areas of a DCB specimen or crack initiation site of a 4PB specimen could be higher than that in a higher temperature condition. When steels are applied to low temperature conditions with H2S, a prior material evaluation reproducing both environmental temperature and actual stress condition is needed.

CORROSION ◽  
10.5006/3414 ◽  
2020 ◽  
Vol 76 (7) ◽  
pp. 698-706
Author(s):  
Kenji Kobayashi ◽  
Tomohiko Omura ◽  
Shinji Fujimoto

In this study, the sulfide stress cracking (SSC) susceptibility of high-strength low alloy steels was investigated quantitatively. Double cantilever beam tests were used to evaluate the effects of environmental factors, namely pH, H2S partial pressure, and temperature, on the SSC. The corrosion rates and the absorbed diffusible hydrogen concentration were also determined. The critical stress intensity factor (KISSC), which signifies the SSC susceptibility, was mainly affected by the H2S partial pressure and the temperature. Even though the solution pH apparently affected the corrosion rate, the influence of pH on KISSC was small. Considering these results, the environmental contribution in each elementary process of the SSC phenomenon was discussed. The estimated local hydrogen concentration at the crack tip area, which clearly depends on H2S partial pressure and temperature, showed good correlation to the KISSC obtained in various sour conditions.


CORROSION ◽  
1982 ◽  
Vol 38 (3) ◽  
pp. 156-167 ◽  
Author(s):  
Yuichi Yoshino

Abstract The effect of chemical composition on the behavior of low alloy steels in a hydrogen sulfide environment was studied with regard to corrosion, hydrogen absorption, and sulfide stress cracking. Results were interpreted in connection with microstructure and carbide precipitation. The addition of chromium results in the promotion of hydrogen absorption presumably due to the precipitation of incoherent carbides, thereby reducing, in general, the resistance to SSC. Fine coherent carbides appear to be beneficial, or at least not detrimental, to SSC resistance; e.g., Mo2C, VC, TiC, and NbC. Microstructure seems to affect both hydrogen absorption and SSC resistance largely through the trapping behavior of hydrogen at the carbide/matrix interface.


CORROSION ◽  
1984 ◽  
Vol 40 (5) ◽  
pp. 240-245 ◽  
Author(s):  
B. J. Berkowitz ◽  
F. H. Heubaum

2015 ◽  
Vol 33 (1-2) ◽  
pp. 99
Author(s):  
Mariano Kappes ◽  
Mariano Iannuzzi ◽  
Raúl B. Rebak ◽  
Ricardo M. Carranza

2011 ◽  
Vol 53 (12) ◽  
pp. 3942-3949 ◽  
Author(s):  
Véronique Smanio ◽  
Marion Fregonese ◽  
Jean Kittel ◽  
Thierry Cassagne ◽  
François Ropital ◽  
...  

1988 ◽  
Vol 19 (9) ◽  
pp. 2171-2177 ◽  
Author(s):  
Hitoshi Asahi ◽  
Yasuo Sogo ◽  
Masakatsu Ueno ◽  
Hirokichi Higashiyama

2014 ◽  
Vol 32 (3-4) ◽  
pp. 101-128 ◽  
Author(s):  
Mariano Kappes ◽  
Mariano Iannuzzi ◽  
Raúl B. Rebak ◽  
Ricardo M. Carranza

AbstractLow-alloy steels (LAS) are extensively used in oil and gas (O&G) production due to their good mechanical properties and low cost. Even though nickel improves mechanical properties and hardenability with low penalty on weldability, which is critical for large subsea components, nickel content cannot exceed 1-wt% when used in sour service applications. The ISO 15156-2 standard limits the nickel content in LAS on the assumption that nickel concentrations above 1-wt% negatively impact sulfide stress cracking (SSC) resistance. This restriction excludes a significant number of high-strength and high-toughness alloys, such as Ni-Cr-Mo (e.g., UNS G43200 and G43400), Ni-Mo (e.g., UNS G46200), and Ni-Cr-Mo-V grades, from sour service applications and can be used only if successfully qualified. However, the standard is based on controversial research conducted more than 40 years ago. Since then, researchers have suggested that it is the microstructure that determines SSC resistance, regardless of Ni content. This review summarizes the advantages and disadvantages of nickel-containing LAS in terms of strength, weldability, hardenability, potential weight savings, and cost reduction. Likewise, the state of knowledge on the effect of nickel on hydrogen absorption as well as SSC initiation and propagation kinetics is critically reviewed.


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