Diagnostics of Field-Aged Three-Way Catalyst (TWC) on Stoichiometric Natural Gas Engines

Author(s):  
Di Wang ◽  
Hongmei An ◽  
Jian Gong ◽  
Junhui Li ◽  
Krishna Kamasamudram ◽  
...  
Author(s):  
William Glewen ◽  
Chris Hoops ◽  
Joel Hiltner ◽  
Michael Flory

Industrial natural gas engines are used in a wide range of applications, each with unique requirements in terms of power density, initial cost, thermal efficiency, and other factors. As a result of these requirements, distinct engine designs have evolved to serve various applications. Heavy-duty spark-ignited engines can generally be divided into two broad categories based on their charge characteristics and method of emissions control. Stoichiometric engines are widely used in applications where first cost, absolute emissions and relative engine simplicity are more important than fuel consumption. In most of the developed world, stoichiometric engines are equipped with a three-way catalyst to control emissions of nitrogen oxides (NOx) as well as products of incomplete combustion and raw unburned fuel. Dilution of the charge mixture with excess air reduces the peak combustion gas temperature and associated heat rejection. As a result, lean burn engines are generally able to achieve higher efficiency and power density without inducing excessive component temperatures or end gas knock. NOx formation is mitigated by the reduced gas temperatures, such that most regulatory standards can currently be met in-cylinder. Significant obstacles exist to meeting more stringent future emissions regulations in this manner, however. Another possible strategy is to dilute the charge mixture with recirculated exhaust gas. This offers similar benefits as air dilution while maintaining the ability to use a three-way catalyst for emissions after-treatment. While similar principles apply in either case, the choice of diluent can have a significant impact on knock resistance, emissions formation, thermal efficiency, and other parameters of importance to engine developers and operators. This work aimed to examine the unique characteristics of EGR and air dilution from a thermodynamic and combustion perspective. A combination of cycle simulation tools and experimental data from a single-cylinder test engine was applied to demonstrate the impact of diluent properties on a fundamental level, and to illustrate departures from idealized behavior and practical considerations specific to the development of combustion systems for spark-ignited natural gas engines.


Author(s):  
D. Ryan Williams ◽  
Henry Knutzen ◽  
Domenico Chiera ◽  
Gregory J. Hampson

Increasingly restrictive limits on NOx levels are driving the change from lean-burn to stoichiometric combustion strategies on heavy-duty on-highway natural gas engines in order to take advantage of inexpensive and effective three-way catalyst technology. The change to stoichiometric combustion has led to increased tendency for engine knock due to higher in-cylinder temperatures. Exhaust Gas Recirculation (EGR) has been proposed as a method to suppress knock via charge dilution while maintaining a stoichiometric air-fuel ratio. Two of the more common EGR driving architectures and the challenges associated with each architecture are described. A series of engine tests were devised and performed on a 7-liter heavy-duty natural gas engine to explore the relationships between EGR knock suppression and engine backpressure. A unique concept for an external EGR pumping cart which allowed for the exploration of higher EGR rates independent of backpressure is also described. Results showed that for the conditions tested, increasing EGR rates beyond a certain point did not result in decreased knock tendency. 1D Simulation showed that the effectiveness of the EGR is limited by trapped hot residual gasses which resulted in higher in-cylinder temperatures and nullified the cooling effects of the EGR. These results suggest that attention must be paid to reducing backpressure via efficient EGR system architecture design in order to achieve the highest possible efficiency.


2015 ◽  
Vol 1092-1093 ◽  
pp. 498-503
Author(s):  
La Xiang ◽  
Yu Ding

Natural gas (NG) is one of the most promising alternative fuels of diesel and petrol because of its economics and environmental protection. Generally the NG engine share the similar structure profile with diesel or petrol engine but the combustion characteristics of NG is varied from the fuels, so the investigation of NG engine combustion process receive more attentions from the researchers. In this paper, a zero-dimensional model on the basis of Vibe function is built in the MATLAB/SIMULINK environment. The model provides the prediction of combustion process in natural gas engines, which has been verified by the experimental data in the NG test bed. Furthermore, the influence of NG composition on engine performance is investigated, in which the in-cylinder maximum pressure and temperature and mean indicated pressure are compared using different type NG. It is shown in the results that NG with higher composition of methane results in lower maximum temperature and mean indicated pressure as well as higher maximum pressure.


Energy ◽  
2021 ◽  
Vol 218 ◽  
pp. 119466
Author(s):  
J.J. López ◽  
R. Novella ◽  
J. Gomez-Soriano ◽  
P.J. Martinez-Hernandiz ◽  
F. Rampanarivo ◽  
...  

Author(s):  
Stewart Xu Cheng ◽  
James S. Wallace

Glow plugs are a possible ignition source for direct injected natural gas engines. This ignition assistance application is much different than the cold start assist function for which most glow plugs have been designed. In the cold start application, the glow plug is simply heating the air in the cylinder. In the cycle-by-cycle ignition assist application, the glow plug needs to achieve high surface temperatures at specific times in the engine cycle to provide a localized source of ignition. Whereas a simple lumped heat capacitance model is a satisfactory representation of the glow plug for the air heating situation, a much more complex situation exists for hot surface ignition. Simple measurements and theoretical analysis show that the thickness of the heat penetration layer is small within the time scale of the ignition preparation period (1–2 ms). The experiments and analysis were used to develop a discretized representation of the glow plug domain. A simplified heat transfer model, incorporating both convection and radiation losses, was developed for the discretized representation to compute heat transfer to and from the surrounding gas. A scheme for coupling the glow plug model to the surrounding gas computational domain in the KIVA-3V engine simulation code was also developed. The glow plug model successfully simulates the natural gas ignition process for a direct-injection natural gas engine. As well, it can provide detailed information on the local glow plug surface temperature distribution, which can aid in the design of more reliable glow plugs.


Sign in / Sign up

Export Citation Format

Share Document