EGR and Backpressure Effects on Knock Behavior in Stoichiometric Natural Gas Engines

2017 ◽  
Author(s):  
D. Ryan Williams ◽  
Henry Knutzen ◽  
Domenico Chiera ◽  
Gregory J. Hampson
Keyword(s):  
Natural Gas ◽  
Heavy Duty ◽  
Lean Burn ◽  
Natural Gas Engines ◽  
Natural Gas Engine ◽  
Engine Knock ◽  
Cooling Effects ◽  
Gas Recirculation ◽  
System Architecture Design ◽  
Three Way Catalyst

Increasingly restrictive limits on NOx levels are driving the change from lean-burn to stoichiometric combustion strategies on heavy-duty on-highway natural gas engines in order to take advantage of inexpensive and effective three-way catalyst technology. The change to stoichiometric combustion has led to increased tendency for engine knock due to higher in-cylinder temperatures. Exhaust Gas Recirculation (EGR) has been proposed as a method to suppress knock via charge dilution while maintaining a stoichiometric air-fuel ratio. Two of the more common EGR driving architectures and the challenges associated with each architecture are described. A series of engine tests were devised and performed on a 7-liter heavy-duty natural gas engine to explore the relationships between EGR knock suppression and engine backpressure. A unique concept for an external EGR pumping cart which allowed for the exploration of higher EGR rates independent of backpressure is also described. Results showed that for the conditions tested, increasing EGR rates beyond a certain point did not result in decreased knock tendency. 1D Simulation showed that the effectiveness of the EGR is limited by trapped hot residual gasses which resulted in higher in-cylinder temperatures and nullified the cooling effects of the EGR. These results suggest that attention must be paid to reducing backpressure via efficient EGR system architecture design in order to achieve the highest possible efficiency.

Experimental study of combustion strategy for jet ignition on a natural gas engine

2020 ◽  
pp. 146808742097775
Author(s):  
Ziqing Zhao ◽  
Zhi Wang ◽  
Yunliang Qi ◽  
Kaiyuan Cai ◽  
Fubai Li
Keyword(s):  
Experimental Study ◽  
Natural Gas ◽  
Efficient Points ◽  
Lean Burn ◽  
Gas Engine ◽  
Absolute Value ◽  
Natural Gas Engines ◽  
Natural Gas Engine ◽  
Excess Air ◽  
Lean Limit

To explore a suitable combustion strategy for natural gas engines using jet ignition, lean burn with air dilution, stoichiometric burn with EGR dilution and lean burn with EGR dilution were investigated in a single-cylinder natural gas engine, and the performances of two kinds of jet ignition technology, passive jet ignition (PJI) and active jet ignition (AJI), were compared. In the study of lean burn with air dilution strategy, the results showed that AJI could extend the lean limit of excess air ratio (λ) to 2.1, which was significantly higher than PJI’s 1.6. In addition, the highest indicated thermal efficiency (ITE) of AJI was shown 2% (in absolute value) more than that of PJI. Although a decrease of NOx emission was observed with increasing λ in the air dilution strategy, THC and CO emissions increased. Stoichiometric burn with EGR was proved to be less effective, which can only be applied in a limited operation range and had less flexibility. However, in contrast to the strategy of stoichiometric burn with EGR, the strategy of lean burn with EGR showed a much better applicability, and the highest ITE could achieve 45%, which was even higher than that of lean burn with air dilution. Compared with the most efficient points of lean burn with pure air dilution, the lean burn with EGR dilution could reduce 78% THC under IMEP = 1.2 MPa and 12% CO under IMEP = 0.4 MPa. From an overall view of the combustion and emission performances under both low and high loads, the optimum λ would be from 1.4 to 1.6 for the strategy of lean burn with EGR dilution.

A Reduced Chemical Kinetic Mechanism for CFD Simulations of High BMEP, Lean-Burn Natural Gas Engines

2012 ◽  
Author(s):  
David Martinez-Morett ◽  
Luigi Tozzi ◽  
Anthony J. Marchese
Keyword(s):  
High Pressure ◽  
Natural Gas ◽  
Chemical Kinetic ◽  
Cfd Simulations ◽  
Lean Burn ◽  
Gas Engine ◽  
Natural Gas Engines ◽  
Natural Gas Engine ◽  
Kinetic Mechanisms ◽  
Lean Conditions

Recent developments in numerical techniques and computational processing power now permit time-dependent, multi-dimensional computational fluid dynamic (CFD) calculations with reduced chemical kinetic mechanisms (approx. 20 species and 100 reactions). Such computations have the potential to be highly effective tools for designing lean-burn, high BMEP natural gas engines that achieve high fuel efficiency and low emissions. Specifically, these CFD simulations can provide the analytical tools required to design highly optimized natural gas engine components such as pistons, intake ports, precombustion chambers, fuel systems and ignition systems. To accurately model the transient, multi-dimensional chemically reacting flows present in these systems, chemical kinetic mechanisms are needed that accurately reproduce measured combustion data at high pressures and lean conditions, but are of sufficient size to enable reasonable computational times. Presently these CFD models cannot be used as accurate design tools for application in high BMEP lean-burn gas engines because existing detailed and reduced mechanisms fail to accurately reproduce experimental flame speed and ignition delay data for natural gas at high pressure (40 atm and higher) and lean (0.6 equivalence ratio (ϕ) and lower) conditions. Existing methane oxidation mechanisms have typically been validated with experimental conditions at atmospheric and intermediate pressures (1 to 20 atm) and relatively rich stoichiometry. These kinetic mechanisms are not adequate for CFD simulation of natural gas combustion in which elevated pressures and very lean conditions are typical. This paper provides an analysis, based on experimental data, of the laminar flame speed computed from numerous, detailed chemical kinetic mechanisms for methane combustion at pressures and equivalence ratios necessary for accurate high BMEP, lean-burn natural gas engine modeling. A reduced mechanism that was shown previously to best match data at moderately lean and high pressure conditions was updated for the conditions of interest by performing sensitivity analysis using CHEMKIN. The reaction rate constants from the most sensitive reactions were appropriately adjusted in order to obtain a better agreement at high pressure lean conditions. An evaluation of this adjusted mechanism, “MD19”, was performed using Converge CFD software. The results were compared to engine data and a remarkable improvement on combustion performance prediction was obtained with the MD19 mechanism.

Use of Railplugs to Extend the Lean Limit of Natural Gas Engines

2004 ◽  
Author(s):  
Hongxun Gao ◽  
Ron Matthews ◽  
Sreepati Hari ◽  
Matt Hall
Keyword(s):  
Natural Gas ◽  
Stability Limit ◽  
High Energy ◽  
Lean Burn ◽  
Ignition System ◽  
Natural Gas Engines ◽  
Natural Gas Engine ◽  
Spark Plug ◽  
Lean Mixtures ◽  
Ignition Characteristics

Ignition of extremely lean mixtures is a very challenging problem, especially for the low speed, high load conditions of large-bore natural gas engines. This paper presents initial results from testing a high energy ignition system, the railplug, which can assure ignition of very lean mixtures by means of its high energy deposition and high velocity jet of the plasma. Comparisons of natural gas engine tests using both a spark plug and a railplug are presented and discussed in this paper. The preliminary engine test show that the lean stability limit (LSL) can be extended from an equivalence ratio, φ, of ∼0.63 using a spark plug down to 0.56 using a railplug. The tests show that the railplug is very promising ignition system for lean burn natural gas engines and potentially for other engines that operate with very dilute mixtures. The ignition characteristics of different railplug geometric and circuit designs are also discussed.

Evaluating dedicated exhaust gas recirculation on a stoichiometric industrial natural gas engine

2019 ◽  
pp. 146808741986473 ◽  
Author(s):  
Chris A Van Roekel ◽  
David T Montgomery ◽  
Jaswinder Singh ◽  
Daniel B Olsen
Keyword(s):  
Natural Gas ◽  
Power Density ◽  
Positive Impact ◽  
Exhaust Gas Recirculation ◽  
Exhaust Gas ◽  
Lean Burn ◽  
Gas Engine ◽  
Natural Gas Engine ◽  
Excess Air ◽  
Gas Recirculation

Due to the market presence that natural gas has and is expected to have in the future energy sector, research and development of novel natural gas combustion strategies to increase power density, lower total emissions, and increase overall efficiency is warranted. Dilution whether by excess air or by exhaust gas recirculation has historically been implemented on diesel, natural gas, and gasoline engines to mitigate various regulated emissions. In the large industrial natural gas engine industry, excess air dilution or ultra-lean-burn operation has afforded lean-burn engines increased power density and reduced NO x emissions. This advance in technology has allowed lean-burn engines to compete in markets such as electrical power generation which previously they had not been able. However, natural gas engines utilizing a non-selective catalytic reduction system or three-way catalyst must operate under stoichiometric conditions and thus are limited in power density by exhaust gas temperatures. In previous gasoline small engine research, a novel exhaust gas recirculation technique called dedicated exhaust gas recirculation was shown to have a positive impact on engine-out emissions of NO x and unburned hydrocarbons while also lowering exhaust component temperatures. This work seeks to understand the consequences of implementing a dedicated exhaust gas recirculation system on a multi-cylinder stoichiometric industrial natural gas engine. The results of this initial evaluation demonstrate reductions in engine-out NO x and CO emissions and improvements in engine-out exhaust gas temperatures with the dedicated exhaust gas recirculation technique. However, in a low-turbulence combustion chamber, dedicated exhaust gas recirculation significantly lowers the overall rate of combustion and results in significant differences in cylinder-to-cylinder combustion.

Evolution of Heavy Duty Natural Gas Engines - Stoichiometric, Carbureted and Spark Ignited to Lean Burn, Fuel Injected and Micro-Pilot

1997 ◽  
Author(s):  
N. John Beck ◽  
Robert L. Barkhimer ◽  
William P. Johnson ◽  
Hoi C. Wong ◽  
Kresimir Gebert
Keyword(s):  
Natural Gas ◽  
Heavy Duty ◽  
Lean Burn ◽  
Natural Gas Engines
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