Design of the Exhaust Manifold of a Turbo Charged Gasoline Engine Based on a Transient Thermal Mechanical Analysis Approach

2014 ◽  
Vol 8 (1) ◽  
pp. 75-81 ◽  
Author(s):  
Ming Chen ◽  
Yanjun Wang ◽  
Wenrui Wu ◽  
Jun Xin
2014 ◽  
Vol 18 (suppl.1) ◽  
pp. 139-148
Author(s):  
Tarek Aburuga ◽  
Aleksandar Sedmak ◽  
Zoran Radakovic

The effect of the residual stresses and strains is one of the most important parameter in the structure integrity assessment. A finite element model is constructed in order to simulate the multi passes mismatched submerged arc welding SAW which used in the welded tensile test specimen. Sequentially coupled thermal mechanical analysis is done by using ABAQUS software for calculating the residual stresses and distortion due to welding. In this work, three main issues were studied in order to reduce the time consuming during welding simulation which is the major problem in the computational welding mechanics (CWM). The first issue is dimensionality of the problem. Both two- and three-dimensional models are constructed for the same analysis type, shell element for two dimension simulation shows good performance comparing with brick element. The conventional method to calculate residual stress is by using implicit scheme that because of the welding and cooling time is relatively high. In this work, the author shows that it could use the explicit scheme with the mass scaling technique, and time consuming during the analysis will be reduced very efficiently. By using this new technique, it will be possible to simulate relatively large three dimensional structures.


2000 ◽  
Author(s):  
Hongyan Zhang ◽  
Jacek Senkara ◽  
Xin Wu

Abstract In this paper mechanical aspects of cracking during single- and multi-spot welding of AA5754 was investigated by both experimental and analytical approaches. The impact of mechanical loading on crack initiation and propagation was studied with the consideration of various process parameters including the loading imposed by electrodes, the formation of liquid nugget, and constraining factors during and after welding. Tensile properties of AA5754 and their dependence on the temperature were tested at room and up to solidus temperatures, in order to provide a reference of cracking stress. Thermal-mechanical analysis was conducted based on the temperature field around the nugget and the state of stress encountered during welding. This analysis revealed that tensile stress might build up in the vicinity of the nugget during cooling, thus explained the experimental observation. General guidelines for suppressing cracking were proposed, i.e. to provide sufficient constraint around the weld spot during and after welding.


2018 ◽  
Vol 332 ◽  
pp. 297-306 ◽  
Author(s):  
Yangbin Deng ◽  
Yingwei Wu ◽  
Cheng Gong ◽  
Dalin Zhang ◽  
Wenxi Tian ◽  
...  

Author(s):  
T. Zhou ◽  
Y. Song

International Thermonuclear Experimental Reactor (ITER) TF feeder systems convey the cryogenic supply and electrical power to the TF coils. The Cryostat Feed-through (CFT) includes the straight feeder part from the cryostat wall to the S-Bend Box (SBB). It is the bottleneck of the feeders. The huge Lorentz-force is a challenge for the CFT design. So the reasonable distribution and structural design of the internal and external supports are important. The CFT include the cold (cryogenic) to warm (room temperature) transitions. It is highly integrated with the cryo-pipes, the busbars, the superconductor joints, the thermal radiation shield and the instrumentation pipes and so on. The cryogenic and electrical requirements, the vacuum and mechanical requirements, and so on are considered when the CFT is designed. This paper presents the functional requirements on the TF CFT, gives its structure. The supports are designed and arrayed according to their mechanical or thermal function separately to stand the huge mechanical loads and isolate the conducting heat load from room temperature respectively. The assembly scheme is also described. Mid-joint and cryostat joint are designed to give the facility for the assembly on location. The mechanical analysis result shows the stress in the stainless steel and G10 material both are within the materials stress safety margin. The heat load to the cryogenic pipes and busbars are also less than the requirement 15W. Transient thermal analysis of global feeder model indicates that 32 days are needed for the feeder components to cool down to the required condition.


1986 ◽  
Vol 76 ◽  
Author(s):  
C. W. Wilkins ◽  
H. E. Bair ◽  
M. G. Chan ◽  
R. S. Hutton

ABSTRACTWe have studied some of the physical and mechanical properties of cyclized polybutadiene (CBR) dielectrics by dynamic mechanical analysis, thermal mechanical analysis, thermogravimetry, infrared analysis, and differential scanning calorimetry. Of interest is the difference in properties between thin (<30 μm) films which have been cured under vacuum and those which have been cured in air. Our results indicate that curing under vacuum prevents oxidation and reduces crosslinking. Vacuum cured films have 20% smaller moduli and 200 lower glass transition temperature than do films produced in air.


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