Expanding the Development of More Durable Friction Modifiers with Sustained Friction-Reduction: Extended Tribological Studies and Oil-Aging

2014 ◽  
Author(s):  
Frank DeBlase ◽  
Faith Corbo ◽  
Cyril Migdal
Keyword(s):  
Friction Reduction ◽  
Friction Modifiers

Gear oil influences on efficiency of gear and fuel economy of cars

2000 ◽  
Vol 214 (2) ◽  
pp. 189-196 ◽  
Author(s):  
W. J. Bartz
Keyword(s):  
Fuel Consumption ◽  
Fuel Economy ◽  
High Efficiency ◽  
Friction Reduction ◽  
Friction Modifiers ◽  
Oil Viscosity ◽  
Fuel Economy Improvement ◽  
Viscosity Grade ◽  
Gear Oil ◽  
Gear Oils

1. First of all, it should be considered that the fuel consumption of a car depends on a set of parameters only partly related to tribology. Their influence is much more pronounced than that of the lubricant. 2. Only the mechanical losses can be decreased by lubricant-related measures. Therefore, the fuel economy improvement that possibly might be realized is rather limited, especially when taking into account the rather high efficiency of gears. 3. When evaluating the influence of viscosity on fuel consumption, the so-called effective viscosity must be taken into account. This is most important for non-Newtonian oils. 4. Reducing the gear oil viscosity by one SAE viscosity grade will result in fuel consumption reductions of 0.2-1.5 per cent at high temperatures and 0.4-2.5 per cent at low temperatures. 5. Using friction modifiers in gear oils, fuel consumption reductions of between 1.0 and 6.0 per cent are realistic. 6. On the basis of a 50 per cent friction reduction maximum fuel consumption reductions between 1.0 and 5.1 per cent by other gear oils are possible, considering different driving programmes. 7. Tests with a real automobile gear resulted in fuel economy improvements of the order of magnitudes of 1 per cent by other gear oils. 8. The results of measurements confirm in principle the calculated estimations.

scholarly journals Tribological performance of organic molybdenum in the presence of organic friction modifier

PLoS ONE ◽  
2021 ◽  
Vol 16 (6) ◽  
pp. e0252203
Author(s):  
Weiwei Wang ◽  
Zhuangzhuang Liu ◽  
Qimin Song ◽  
Xindi Zhang ◽  
Shengkai Jiao ◽  
...  
Keyword(s):  
High Temperature ◽  
Friction Coefficient ◽  
Low Temperature ◽  
Synergistic Effect ◽  
Tribological Performance ◽  
Friction Reduction ◽  
Ring Test ◽  
Friction Modifiers ◽  
Friction Modifier ◽  
Glycerol Monooleate

The tribological performance of organic molybdenum in the present of organic friction modifier was investigated in this study. Three types of organic friction modifiers were selected, which are Glycerol monooleate, Pentaerythritol and N,N-Dimethylhexadecylamine. The organic molybdenum are MoDTC, MoDDP and molybdenum amide. Friction coefficient and wear were studied in block-on-ring test rig with steel test specimens. Experimental results indicate the Pentaerythritol shows synergistic effect with MoDTC in wide range temperature, while increased the friction coefficient of molybdenum amide in high temperature. N,N-Dimethylhexadecylamine shows synergistic effect with molybdenum amide, while hindered the friction reduction performance of MoDTC in low temperature. The presence of Glycerol monooleate reduced friction coefficient of MoDTC in low temperature, while increased the friction coefficient of molybdenum amide in most situations. All the tested organic friction modifiers improved the friction reduction performance of MoDDP. Most of the tested organic friction modifiers reduced the wear of organic molybdenum. The PT shows the best anti-wear performance with MoDTC. The tribo-chemical products in test specimens lubricated with different lubricant formulas indicate that the presences of Pentaerythritol promotes the production of MoS2 in MoDTC. N,N-Dimethylhexadecylamine promotes the production of MoS2 in molybdenum amide. The side products of MoO1.6S1.6 and Cr/MoS2 of MoDDP in high temperature lead to high friction coefficient.

scholarly journals Influence of structural factors on the tribological performance of organic friction modifiers

Friction ◽  
2020 ◽  
Vol 9 (2) ◽  
pp. 380-400
Author(s):  
Febin Cyriac ◽  
Xin Yi Tee ◽  
Sendhil K. Poornachary ◽  
Pui Shan Chow
Keyword(s):  
Metal Surface ◽  
Internal Combustion Engines ◽  
Chemical Reactivity ◽  
Friction Reduction ◽  
Composition Analysis ◽  
Protective Film ◽  
Structural Factors ◽  
Friction Modifiers ◽  
Base Oil ◽  
Lubrication Performance

AbstractThe influence of structural factors on the lubrication performance of organic friction modifiers (OFMs) formulated in Group V (polyol ester oil) base oil was studied using a ball-on-disk tribometer. The results show that OFMs can mitigate friction under heavy loads, low sliding speeds, and high temperatures. These conditions are commonly encountered in internal-combustion engines between cylinder liners and piston rings. The reduction in friction is ascribed to the boundary lubrication film containing the OFM. The chemical composition analysis of the metal disk surface using energy dispersive X-ray spectroscopy (EDS) confirmed the presence of a protective film of OFM on the wear track, albeit inconsistently deposited. Although the adsorption of the OFM on the metal surface was observed to be dependent on the chemical reactivity of the functional groups, levels of unsaturation, and hydrocarbon chain length of the OFM, the frictional performance was not always directly correlated with the surface coverage and tribofilm thickness. This implies that the friction reduction mechanism can involve other localized processes at the interface between the metal surface and lubricant oil. The occasional variation in friction observed for these OFMs can be attributed to the stability and durability of the boundary film formed during the rubbing phase.

Estimating Friction Reduction ForCasing Operations in High-Angle Wells in The Arctic Region - A Russia Case History

2011 ◽  
Author(s):  
Chimerebere Onyekwere Nkwocha ◽  
Evgeny Glebov ◽  
Alexey Zhludov ◽  
Sergey Galantsev ◽  
David Kay
Keyword(s):  
Case History ◽  
Arctic Region ◽  
Friction Reduction ◽  
The Arctic ◽  
High Angle ◽  
The Arctic Region

scholarly journals The Rotating Liner Engine (RLE) Diesel Prototype: Reducing Internal Engine Friction by about 40% under Idle Conditions

2021 ◽  
Vol 11 (2) ◽  
pp. 779
Author(s):  
Dimitrios Dardalis ◽  
Amiyo Basu ◽  
Matt J. Hall ◽  
Ronald D. Mattthews
Keyword(s):  
Internal Combustion Engines ◽  
Hydrodynamic Lubrication ◽  
Cylinder Liner ◽  
Friction Reduction ◽  
Contact Boundary ◽  
Metal Contact ◽  
Load Testing ◽  
Gas Leakage ◽  
Brake Mean Effective Pressure ◽  
Economy Benefit

The Rotating Liner Engine (RLE) concept is a design concept for internal combustion engines, where the cylinder liner rotates at a surface speed of 2–4 m/s in order to assist piston ring lubrication. Specifically, we have evidence from prior art and from our own research that the above rotation has the potential to eliminate the metal-to-metal contact/boundary friction that exists close to the piston reversal areas. This frictional source becomes a significant energy loss, especially in the compression/expansion part of the cycle, when the gas pressure that loads the piston rings and skirts is high. This paper describes the Diesel RLE prototype constructed from a Cummins 4BT and the preliminary observations from initial low load testing. The critical technical challenge, namely the rotating liner face seal, appears to be operating with negligible gas leakage and within the hydrodynamic lubrication regime for the loads tested (peak cylinder pressures of the order of 100 bar) and up to about 10 bar BMEP (brake mean effective pressure). Preliminary testing has proven that the metal-to-metal contact in the piston assembly mostly vanished, and a friction reduction at idle conditions of about 40% as extrapolated to a complete engine has taken place. It is expected that as the speed increases, the friction reduction percentage will diminish, but as the load increases, the friction reduction will increase. The fuel economy benefit over the US Heavy-Duty driving cycle will likely be of the order of 10% compared to a standard engine.

scholarly journals On the Microstructural, Mechanical and Tribological Properties of Mo-Se-C Coatings and Their Potential for Friction Reduction against Rubber

Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1336
Author(s):  
Jorge Caessa ◽  
Todor Vuchkov ◽  
Talha Bin Yaqub ◽  
Albano Cavaleiro
Keyword(s):  
Carbon Content ◽  
Friction And Wear ◽  
Current Mode ◽  
Friction Reduction ◽  
Transition Metal Dichalcogenide ◽  
Butadiene Rubber ◽  
Wear Rates ◽  
Mechanical And Tribological Properties ◽  
The Coefficient Of Friction ◽  
Pin On Disk

Friction and wear contribute to high energetic losses that reduce the efficiency of mechanical systems. However, carbon alloyed transition metal dichalcogenide (TMD-C) coatings possess low friction coefficients in diverse environments and can self-adapt to various sliding conditions. Hence, in this investigation, a semi-industrial magnetron sputtering device, operated in direct current mode (DC), is utilized to deposit several molybdenum-selenium-carbon (Mo-Se-C) coatings with a carbon content up to 60 atomic % (at. %). Then, the carbon content influence on the final properties of the films is analysed using several structural, mechanical and tribological characterization techniques. With an increasing carbon content in the Mo-Se-C films, lower Se/Mo ratio, porosity and roughness appeared, while the hardness and compactness increased. Pin-on-disk (POD) experiments performed in humid air disclosed that the Mo-Se-C vs. nitrile butadiene rubber (NBR) friction is higher than Mo-Se-C vs. steel friction, and the coefficient of friction (CoF) is higher at 25 °C than at 200 °C, for both steel and NBR countersurfaces. In terms of wear, the Mo-Se-C coatings with 51 at. % C showed the lowest specific wear rates of all carbon content films when sliding against steel. The study shows the potential of TMD-based coatings for friction and wear reduction sliding against rubber.

scholarly journals Fast laser surface texturing of spherical samples to improve the frictional performance of elasto-hydrodynamic lubricated contacts

Friction ◽  
2021 ◽  
Author(s):  
G. Boidi ◽  
P. G. Grützmacher ◽  
A. Kadiric ◽  
F. J. Profito ◽  
I. F. Machado ◽  
...  
Keyword(s):  
Surface Texturing ◽  
Hydrodynamic Pressure ◽  
Friction Reduction ◽  
Laser Surface Texturing ◽  
Textured Surfaces ◽  
Engineering Applications ◽  
Lubricated Contacts ◽  
Fluid Uptake ◽  
Direct Laser ◽  
Frictional Performance

AbstractTextured surfaces offer the potential to promote friction and wear reduction by increasing the hydrodynamic pressure, fluid uptake, or acting as oil or debris reservoirs. However, texturing techniques often require additional manufacturing steps and costs, thus frequently being not economically feasible for real engineering applications. This experimental study aims at applying a fast laser texturing technique on curved surfaces for obtaining superior tribological performances. A femtosecond pulsed laser (Ti:Sapphire) and direct laser interference patterning (with a solid-state Nd:YAG laser) were used for manufacturing dimple and groove patterns on curved steel surfaces (ball samples). Tribological tests were carried out under elasto-hydrodynamic lubricated contact conditions varying slide-roll ratio using a ball-on-disk configuration. Furthermore, a specific interferometry technique for rough surfaces was used to measure the film thickness of smooth and textured surfaces. Smooth steel samples were used to obtain data for the reference surface. The results showed that dimples promoted friction reduction (up to 20%) compared to the reference smooth specimens, whereas grooves generally caused less beneficial or detrimental effects. In addition, dimples promoted the formation of full film lubrication conditions at lower speeds. This study demonstrates how fast texturing techniques could potentially be used for improving the tribological performance of bearings as well as other mechanical components utilised in several engineering applications.

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