Axial Fan Performance Predictions in CFD, Comparison of MRF and Sliding Mesh with Experiments

2011 ◽  
Author(s):  
Peter Gullberg ◽  
Raja Sengupta
Keyword(s):  
Axial Fan ◽  
Sliding Mesh ◽  
Fan Performance ◽  
Performance Predictions

Fan Performance Scaling With Inlet Distortions

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
J. J. Defoe ◽  
M. Etemadi ◽  
D. K. Hall
Keyword(s):  
Design Flow ◽  
Flow Coefficient ◽  
Axial Fan ◽  
Fan Performance ◽  
Physical Mechanisms ◽  
Viscous Losses ◽  
Performance Scaling ◽  
Large Distortion ◽  
Stator Blade ◽  
Primary Focus

Applications such as boundary-layer-ingesting (BLI) fans and compressors in turboprop engines require continuous operation with distorted inflow. A low-speed axial fan with incompressible flow is studied in this paper. The objectives are to (1) identify the physical mechanisms which govern the fan response to inflow distortions and (2) determine how fan performance scales as the type and severity of inlet distortion varies at the design flow coefficient. A distributed source term approach to modeling the rotor and stator blade rows is used in numerical simulations in this paper. The model does not include viscous losses so that changes in diffusion factor are the primary focus. Distortions in stagnation pressure and temperature as well as swirl are considered. The key findings are that unless sharp pitchwise gradients in the diffusion response, strong radial flows, or very large distortion magnitudes are present, the response of the blade rows for strong distortions can be predicted by scaling up the response to a weaker distortion. In addition, the response to distortions which are composed of nonuniformities in several inlet quantities can be predicted by summing up the responses to the constituent distortions.

Performance of a Low Speed Axial Fan Under Distortion: An Experimental Investigation

2020 ◽  
Author(s):  
Sumit Tambe ◽  
Ugaitz Bartolomé Oseguera ◽  
Arvind Gangoli Rao
Keyword(s):  
Flow Field ◽  
Symmetry Plane ◽  
Vortex Pair ◽  
Axial Fan ◽  
Low Speed ◽  
Fan Performance ◽  
Fuel Burn ◽  
Flow Phenomena ◽  
Order Of Magnitude ◽  
Distortion Index

Abstract In the pursuit of reducing the fuel burn, future aircraft configurations will feature several types of improved propulsion systems, e.g. embedded engines with boundary layer ingestion, high-bypass ratio engines with short intakes, etc. Depending on the design and phase of flight, the engine fan will encounter inflow distortion of varying strength, and fan performance will be adversely affected. Therefore, investigation of the flow phenomena causing performance losses in fan and distortion interaction is important. This experimental study shows the effect of varying distortion index on four aspects of fan performance: distortion topology, upstream redistribution, performance curve, and flow unsteadiness. A low speed fan is tested under 60° circumferential distortion of varying strength, generated using distortion screens. The flow field in the upstream redistribution region is measured using PIV (planar and stereo). The fan performance is obtained using total pressure measurements. The noise spectra measured by a microphone are used to quantify the unsteadiness in the flow field. The distortion index (DC60) varies linearly with the grid porosity at constant wall thickness and aspect ratio of the grid cells. However, the distortion topology is significantly different as a stream-wise vortex pair appears in distorted flow at higher DC60. The vortices are stronger at higher DC60, but their order of magnitude is much lower than the circulation corresponding to fan itself. The spinner, distortion index and topology significantly affect the upstream redistribution mechanism. The vortex pair redistributes the flow which results in lower asymmetry in the symmetry plane. With increasing distortion, the performance is reduced and the unsteadiness is increased.

Axial Fan Performance With Blade-Base Clearance

1983 ◽  
Author(s):  
T. Wright
Keyword(s):  
Flow Rate ◽  
Pressure Rise ◽  
Axial Fan ◽  
Fan Performance

A study to evaluate the influence of increasing the clearance between blade and hub on a controllable pitch axial fan (CPAF) is presented. Fan performance was measured over a range of increasing clearance for several settings of blade pitch angles. The resulting variations of pressure rise, flow rate and efficiency have been correlated as functions of established clearance parameters with good results. The study shows that large base clearances may result in reductions in efficiency and flow rate of 5 percent or greater in a typical CPAF configuration.

A study of fan-distortion interaction within the fan rotor

2020 ◽  
pp. 095765092092004
Author(s):  
Zhihui Li ◽  
Juan Du ◽  
Qianfeng Zhang ◽  
Guofeng Ji ◽  
Hongwu Zhang
Keyword(s):  
High Performance ◽  
Fluid Dynamic ◽  
Three Dimensional ◽  
Leading Edge ◽  
Aerodynamic Performance ◽  
Stagnation Pressure ◽  
Detached Eddy Simulation ◽  
Axial Fan ◽  
Fan Performance ◽  
Inlet Distortion

Boundary-layer-ingesting fans and compressors in the next-generation turbofan engines require high-performance operations under distorted inflow. The aim of this work is to study the effects of inlet distortions including inlet stagnation pressure and temperature distortion, on the aerodynamic performance of a transonic axial fan. Firstly, the validated full-annulus, unsteady, three-dimensional computational fluid dynamic code in conjunction with detached Eddy simulation approach is used here to simulate the fan flows assembly with individual inlet stagnation pressure/temperature distortion. Then, the propagation process of the inlet distortion waves is analyzed to understand how the aerodynamic performance degradation is triggered. The simulation results show that the fan performance is remarkably degraded when the inlet distortion is introduced. The leading-edge spillage, the trailing edge back flow and the “tornado vortex” occur when parts of fan blades encounter the incoming distorted flows. Finally, the responses of fan to the combined inlet stagnation distortion effects are discussed in this paper. It is found that the combined distortion effects can be predicted based on the sum of the performance responses to the individual constituent distortions. Furthermore, the relative location of the constituent distortions shows a non-ignorable influence on the overall fan performance, especially for the intensified inlet distortion.

OVERVIEW OF THE BEST 2020 AXIAL-FLOW FAN DATA AND INCLUSION IN SIMILARITY CHARTS FOR THE SEARCH OF THE BEST DESIGN

2022 ◽  
pp. 1-19
Author(s):  
Massimo Masi ◽  
Piero Danieli ◽  
Andrea Lazzaretto
Keyword(s):  
Axial Flow ◽  
Aerodynamic Performance ◽  
Design Parameters ◽  
Axial Fan ◽  
Axial Flow Fan ◽  
General Picture ◽  
Fan Performance ◽  
Global Performance ◽  
Present Design ◽  
Statistical Survey

Abstract The paper deals with the aerodynamic performance of ducted axial-flow fans available in the 2020 market and aims to create a general picture of the best designs and design trends, as a tool for fan designers. To this end, the paper first presents the general formulation of the similarity approach to the fan performance analysis, including the effects of rotational speed (which affects the validity of the Reynolds similarity) and turbomachine size (which can hinder the perfect geometrical similarity of some shape details). The second part reports a statistical survey of the axial-flow fan performance based on data from catalogues of major manufacturers, and compares the resulting Cordier-lines with optimum fan designs from empirical or CFD-based models available in the literature. In addition to the global performance at maximum aeraulic and total-to-static efficiencies, this survey uses the form of dimensionless Balje-Cordier charts to identify the trends and values of other design parameters, such as hub-to-tip ratio, blade count, and blade positioning angle. As a result, a summary of the aerodynamic performance of year 2020 best designs, the improvements achieved during the last forty years, and the present design trends in contra-rotating, vane-axial, and tube-axial fan types are made available to fan designers.

A Shape Memory Alloy-Based Morphing Axial Fan Blade: Part II — Blade Shape and CFD Analyses

2015 ◽  
Author(s):  
Alessio Suman ◽  
Annalisa Fortini ◽  
Nicola Aldi ◽  
Mattia Merlin ◽  
Michele Pinelli
Keyword(s):  
Wind Tunnel ◽  
Shape Memory Alloy ◽  
Shape Memory ◽  
Fluid Dynamic ◽  
Rotational Velocity ◽  
Strong Relationship ◽  
Operating Conditions ◽  
Automotive Application ◽  
Axial Fan ◽  
Fan Performance

The ability of a morphing blade to change its geometry according to the different operating conditions represents a challenging approach for the optimization of turbomachinery performance. In this paper experimental and CFD numerical analyses on a morphing blade for a heavy-duty automotive cooling axial fan are proposed. Starting from the experimental results proposed in the first part of this work, a morphing blade, made of Shape Memory Alloy (SMA) strips embedded in a polymeric structure, was thoroughly tested. In order to assess the ability of the strips to reach a progressive and smooth shape changing evolution, several experiments were performed in a purpose-built wind tunnel. The morphing blade changed its shape as the strips were thermally activated by means of air stream flow. The bending deformation evolution with the increasing number of thermal cycles was evaluated by digital image analysis techniques. After the analyses in the wind tunnel CFD numerical simulations of a partially shrouded fan composed of five morphing blades were performed in order to highlight the evolution of the fan performance according to air temperature conditions. In particular, the capability of the blade activation was evaluated by the comparison between the fan performance with non-activated blades and with activated blades. The results show a progressive stabilization of the shape memory behavior after the first cycle. The blade deformation led to a significant improvement in fan performance at a constant rotational velocity. The CFD numerical simulation points out the differences in the overall performance and of three-dimensional fluid dynamic behavior of the fan. This innovative concept is aimed at realizing a sensorless smart fan control, permitting (i) an energy saving that leads to fuel saving in the automotive application fields and (ii) an increase in engine life thanks to a strong relationship between the engine thermal request and the cooling fan performance.

Axial Fan Performance With Blade-Base Clearance

1984 ◽  
Vol 106 (4) ◽  
pp. 901-905
Author(s):  
T. Wright
Keyword(s):  
Flow Rate ◽  
Pressure Rise ◽  
Axial Fan ◽  
Fan Performance

A study to evaluate the influence of increasing the clearance between blade and hub on a controllable pitch axial fan (CPAF) is presented. Fan performance was measured over a range of increasing clearance for several settings of blade pitch angles. The resulting variations of pressure rise, flow rate, and efficiency have been correlated as functions of established clearance parameters with good results. The study shows that large base clearances may result in reductions in efficiency and flow rate of 5 percent or greater in a typical CPAF configuration.

Fan Performance Scaling With Inlet Distortions

2016 ◽  
Author(s):  
J. J. Defoe ◽  
D. K. Hall
Keyword(s):  
Design Flow ◽  
Flow Coefficient ◽  
Stagnation Temperature ◽  
Axial Fan ◽  
Fan Performance ◽  
Viscous Losses ◽  
Flow Mechanisms ◽  
Stator Blade ◽  
The Individual ◽  
Pressure Swirl

Applications such as boundary-layer-ingesting fans, and compressors in turboprop engines require continuous operation with distorted inflow. A low-speed axial fan with incompressible flow is studied in this paper. Previous work in the literature has shown that the same flow mechanisms contributing to the response of a fan to distortion are at play in incompressible and transonic flows. The objective is to determine how fan performance scales as the type and severity of inlet distortion varies at the design flow coefficient. A distributed source term approach to modeling the rotor and stator blade rows is used in numerical simulations in this paper. The approach has been shown to capture overall stage performance and flow field behavior with distortions having length scales much longer than the blade pitch. The approach requires only knowledge of the blade geometry, but the model does not include viscous losses. As a result, efficiency is not assessed but instead a metric based on changes in diffusion factor is defined which is conjectured to be related to efficiency changes. Distortions in stagnation pressure, swirl, and stagnation temperature are considered. By studying the distortions individually, it is found that the diffusion metric scales linearly with the intensity of the distortions (i.e. the ratio of minimum to maximum values) but that changes in distortion location relative to the fan axis produce nonlinear changes in the diffusion metric. Combinations of distortions are also studied and it is found that the diffusion metric associated with the combined distortion can be predicted using a summation procedure for the metrics associated with the individual constituent distortions. The mechanism found to govern the effectiveness of this summation procedure is the incidence distortions at rotor and stator inlet.

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