Comparison of Residual Stress Measurements Using X-Ray Diffraction and PRISM - Electronic Speckle Pattern Interferometry and Hole-Drilling

2007 ◽  
Author(s):  
Theo Rickert ◽  
Robert Fix ◽  
Lasse Suominen
Keyword(s):  
Residual Stress ◽  
Speckle Pattern ◽  
Electronic Speckle Pattern Interferometry ◽  
Hole Drilling ◽  
X Ray Diffraction ◽  
X Ray ◽  
Stress Measurements

Through Thickness Residual Stress Measurements by Neutron Diffraction and Hole Drilling in a Single Laser-Peened Spot on a Thin Aluminium Plate

2013 ◽  
Vol 772 ◽  
pp. 167-172 ◽  
Author(s):  
M. Burak Toparli ◽  
Michael E. Fitzpatrick
Keyword(s):  
Residual Stress ◽  
Neutron Diffraction ◽  
Diffraction Peak ◽  
Thin Plates ◽  
Hole Drilling ◽  
Stress Profile ◽  
X Ray Diffraction ◽  
X Ray ◽  
Stress Measurements ◽  
Incremental Hole Drilling

Residual stress measurements are very challenging in thin aluminium plates. Rolling-induced crystallographic texture can lead to an S-shape fit when using the sin2ψ method for surface X-ray diffraction. Peak broadening and missing peaks can also be observed for synchrotron X-ray diffraction with conventional θ/2θ scanning due to texture. In addition, when measuring near the plate surfaces, partially-filled gauge volumes in diffraction experiments will lead to “pseudo-strains”, an apparent shift between measured and actual positions for the diffraction peak. Obtaining a meaningful value of d0 for strain calculations is another issue for diffraction experiments in thin plates. The low thickness also offers challenges for destructive methods including incremental hole drilling, i.e. there is no defined ASTM standard for measuring non-uniform residual stress profile for thin plates. In this work, 2-mm-thick Al2024-T351 plate was investigated for residual stress fields due to laser peening. Neutron diffraction measurements were carried out at POLDI (Pulse Overlap time-of-flight Diffractometer) in PSI, Switzerland and the results are compared with incremental hole drilling.

Service Loading Analysis of Wind Turbine Gearbox Rolling Bearings Based on X-Ray Diffraction Residual Stress Measurements

2013 ◽  
Vol 768-769 ◽  
pp. 723-732 ◽  
Author(s):  
Jürgen Gegner ◽  
Wolfgang Nierlich
Keyword(s):  
Residual Stress ◽  
Wind Turbine ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Rolling Contact ◽  
X Ray Diffraction ◽  
Rolling Bearings ◽  
Wind Turbine Gearbox ◽  
X Ray ◽  
Stress Measurements

Rolling bearings in wind turbine gearboxes occasionally fail prematurely by so-called white etching cracks. The appearance of the damage indicates brittle spontaneous tensile stress induced surface cracking followed by corrosion fatigue driven crack growth. An X-ray diffraction based residual stress analysis reveals vibrations in service as the root cause. The occurrence of high local friction coefficients in the rolling contact is described by a tribological model. Depth profiles of the equivalent shear and normal stresses are compared with residual stress patterns and a relevant fracture strength, respectively. White etching crack failures are reproduced on a rolling contact fatigue test rig under increased mixed friction. Causative vibration loading is evident from residual stress measurements. Cold working compressive residual stresses are an effective countermeasure.

Revision and extension of the standard laboratory technique for X-ray diffraction measurement of residual stress gradients

2007 ◽  
Vol 40 (4) ◽  
pp. 675-683 ◽  
Author(s):  
Cristy L. Azanza Ricardo ◽  
Mirco D'Incau ◽  
Paolo Scardi
Keyword(s):  
Residual Stress ◽  
Hole Drilling ◽  
Al Alloy ◽  
Diffraction Measurement ◽  
X Ray Diffraction ◽  
Surface Residual Stress ◽  
X Ray ◽  
Stress Gradients ◽  
Layer Removal ◽  
Removal Technique

A new procedure is proposed to determine sub-surface residual stress gradients by laboratory X-ray diffraction measurements at different depths using a chemical layer-removal technique. The standard correction algorithm for stress relaxation due to layer removal is improved by including corrections for X-ray absorption, and by the addition of constraints imposed by the mechanical equilibrium conditions. Besides correcting the data,i.e.providing more reliable through-thickness residual stress trends, the proposed procedure also provides an elastically compatible and plausible estimate of the residual stress inside the component, well beyond the measured region. The application of the model is illustrated for a set of Al-alloy components shot-peened at different Almen intensities. Results are compared with those given by `blind hole drilling', which is an independent and partly destructive method.

X-Ray Diffraction Determination of Metallurgical Damage in Turbo Blower Rotor Shafts

1988 ◽  
Vol 142 ◽  
Author(s):  
John F. Porter ◽  
Dan O. Morehouse ◽  
Mike Brauss ◽  
Robert R. Hosbons ◽  
John H. Root ◽  
...  
Keyword(s):  
Residual Stress ◽  
Hole Drilling ◽  
X Ray Diffraction ◽  
X Ray ◽  
Turbo Blower ◽  
Diffraction Determination ◽  
Defence Research ◽  
Stress Profiles ◽  
Non Destructive

AbstractStudies have been ongoing at Defence Research Establishment Atlantic on the evaluation of non-destructive techniques for residual stress determination in structures. These techniques have included neutron diffraction, x-ray diffraction and blind-hole drilling. In conjunction with these studies, the applicability of these procedures to aid in metallurgical and failure analysis investigations has been explored. The x-ray diffraction technique was applied to investigate the failure mechanism in several bent turbo blower rotor shafts. All examinations had to be non-destructive in nature as the shafts were considered repairable. It was determined that residual stress profiles existed in the distorted shafts which strongly indicated the presence of martensitic microstuctures. These microstructures are considered unacceptable for these shafts due to the potential for cracking or in-service residual stress relaxation which could lead to future shaft distortion.

X-ray Residual Stress Measurements Using Parallel Beam Optics

1976 ◽  
Vol 20 ◽  
pp. 393-402 ◽  
Author(s):  
Richard M. Chrenko
Keyword(s):  
Residual Stress ◽  
Grain Size ◽  
Beam Optics ◽  
X Ray Diffraction ◽  
Parallel Beam ◽  
Modes Of Operation ◽  
X Ray ◽  
Stress Measurements ◽  
Larger Sample ◽  
Special Modes

X-ray residual stress measurements have been made with a commercial portable X-ray diffraction apparatus that uses parallel beam optics and that was specifically designed for residual stress measurements. This machine differs from X-ray diffraction units using the usual parafocusing geometry in several respects, most notably reduced sample placement errors and larger sample sizes that can be accommodated. Two special modes of operation are available and will be discussed. These are the ability to use the side inclining method for stress analysis and the ability to use an oscillating ψ motion, the latter mode being useful for examining large grain size materials.

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