Condition Monitoring of a Gear Box Using Vibration and Acoustic Emission Based Artificial Neural Network

Author(s):  
Issam Abu-Mahfouz
2020 ◽  
pp. 61-64
Author(s):  
Yu.G. Kabaldin ◽  
A.A. Khlybov ◽  
M.S. Anosov ◽  
D.A. Shatagin

The study of metals in impact bending and indentation is considered. A bench is developed for assessing the character of failure on the example of 45 steel at low temperatures using the classification of acoustic emission signal pulses and a trained artificial neural network. The results of fractographic studies of samples on impact bending correlate well with the results of pulse recognition in the acoustic emission signal. Keywords acoustic emission, classification, artificial neural network, low temperature, character of failure, hardness. [email protected]


2022 ◽  
pp. 400-426
Author(s):  
Srinivasa P. Pai ◽  
Nagabhushana T. N.

Tool wear is a major factor that affects the productivity of any machining operation and needs to be controlled for achieving automation. It affects the surface finish, tolerances, dimensions of the workpiece, increases machine down time, and sometimes performance of machine tool and personnel are affected. This chapter deals with the application of artificial neural network (ANN) models for tool condition monitoring (TCM) in milling operations. The data required for training and testing the models studied and developed are from live experiments conducted in a machine shop on a widely used steel, medium carbon steel (En 8) using uncoated carbide inserts. Acoustic emission data and surface roughness data has been used in model development. The goal is for developing an optimal ANN model, in terms of compact architecture, least training time, and its ability to generalize well on unseen (test) data. Growing cell structures (GCS) network has been found to achieve these requirements.


Author(s):  
Magnus Fast ◽  
Thomas Palme´ ◽  
Magnus Genrup

Investigation of a novel condition monitoring approach, combining artificial neural network (ANN) with a sequential analysis technique, has been reported in this paper. For this purpose operational data from a Siemens SGT600 gas turbine has been employed for the training of an ANN model. This ANN model is subsequently used for the prediction of performance parameters of the gas turbine. Simulated anomalies are introduced on two different sets of operational data, acquired one year apart, whereupon this data is compared with corresponding ANN predictions. The cumulative sum (CUSUM) technique is used to improve and facilitate the detection of such anomalies in the gas turbine’s performance. The results are promising, displaying fast detection of small changes and detection of changes even for a degraded gas turbine.


Materials ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2181 ◽  
Author(s):  
Tomasz Gorzelańczyk ◽  
Krzysztof Schabowicz

This paper presents the results of investigations into the effect of freeze–thaw cycling on the failure of fibre-cement boards and on the changes taking place in their structure. Fibre-cement board specimens were subjected to one and ten freeze–thaw cycles and then investigated under three-point bending by means of the acoustic emission method. An artificial neural network was employed to analyse the results yielded by the acoustic emission method. The investigations conclusively proved that freeze–thaw cycling had an effect on the failure of fibre-cement boards, as indicated mainly by the fall in the number of acoustic emission (AE) events recognized as accompanying the breaking of fibres during the three-point bending of the specimens. SEM examinations were carried out to gain better insight into the changes taking place in the structure of the tested boards. Interesting results with significance for building practice were obtained.


2005 ◽  
Vol 127 (3) ◽  
pp. 230-236 ◽  
Author(s):  
Min-Rae Lee ◽  
Joon-Hyun Lee ◽  
Jung-Teak Kim

The analysis of acoustic emission (AE) signals produced during object leakage is promising for condition monitoring of the components. In this study, an advanced condition monitoring technique based on acoustic emission detection and artificial neural networks was applied to a check valve, one of the components being used extensively in a safety system of a nuclear power plant. AE testing for a check valve under controlled flow loop conditions was performed to detect and evaluate disk movement for valve degradation such as wear and leakage due to foreign object interference in a check valve. It is clearly demonstrated that the evaluation of different types of failure modes such as disk wear and check valve leakage were successful by systematically analyzing the characteristics of various AE parameters. It is also shown that the leak size can be determined with an artificial neural network.


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