scholarly journals Characterization of Sintered Ceramic Tiles Produced from Steel Slag

Author(s):  
Benneth C. Chukwudi ◽  
Patrick.O. Ademusuru ◽  
Boniface A. Okorie
Author(s):  
X. Zhang ◽  
Y. Pan ◽  
T.T. Meek

Industrial microwave heating technology has emerged as a new ceramic processing technique. The unique advantages of fast sintering, high density, and improved materials properties makes it superior in certain respects to other processing methods. This work presents the structure characterization of a microwave sintered ceramic matrix composite.Commercial α-alumina powder A-16 (Alcoa) is chosen as the matrix material, β-silicon carbide whiskers (Third Millennium Technologies, Inc.) are used as the reinforcing element. The green samples consisted of 90 vol% Al2O3 powder and 10 vol% ultrasonically-dispersed SiC whiskers. The powder mixture is blended together, and then uniaxially pressed into a cylindrical pellet under a pressure of 230 MPa, which yields a 52% green density. The sintering experiments are carried out using an industry microwave system (Gober, Model S6F) which generates microwave radiation at 2.45 GHz with a maximum output power of 6 kW. The composites are sintered at two different temperatures (1550°C and 1650°C) with various isothermal processing time intervals ranging from 10 to 20 min.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 869
Author(s):  
Minghua Wei ◽  
Shaopeng Wu ◽  
Haiqin Xu ◽  
Hechuan Li ◽  
Chao Yang

Steel slag is the by-product of the steelmaking industry, the negative influences of which prompt more investigation into the recycling methods of steel slag. The purpose of this study is to characterize steel slag filler and study its feasibility of replacing limestone filler in asphalt concrete by evaluating the resistance of asphalt mastic under various aging methods. Firstly, steel slag filler, limestone filler, virgin asphalt, steel slag filler asphalt mastic and limestone filler asphalt mastic were prepared. Subsequently, particle size distribution, surface characterization and pore characterization of the fillers were evaluated. Finally, rheological property, self-healing property and chemical functional groups of the asphalt mastics with various aging methods were tested via dynamic shear rheometer and Fourier transform infrared spectrometer. The results show that there are similar particle size distributions, however, different surface characterization and pore characterization in the fillers. The analysis to asphalt mastics demonstrates how the addition of steel slag filler contributes to the resistance of asphalt mastic under the environment of acid and alkaline but is harmful under UV radiation especially. In addition, the pore structure in steel slag filler should be a potential explanation for the changing resistance of the asphalt mastics. In conclusion, steel slag filler is suggested to replace limestone filler under the environment of acid and alkaline, and environmental factor should be taken into consideration when steel slag filler is applied to replace natural fillers in asphalt mastic.


2019 ◽  
Vol 323 (2) ◽  
pp. 861-874
Author(s):  
Predrag Kuzmanović ◽  
Nataša Todorović ◽  
Jovana Nikolov ◽  
Jovana Knežević ◽  
Bojan Miljević

1995 ◽  
Vol 10 (10) ◽  
pp. 2433-2443 ◽  
Author(s):  
Wai Lo ◽  
R. Stevens ◽  
R. Doyle ◽  
A.M. Campbell ◽  
W.Y. Liang

High textured (Bi,Pb)2Sr2Ca2Cu3Ox ceramics have been fabricated by aligning deflocculated flakes of (Bi,Pb)2Sr2Ca2Cu3Ox suspended in an organic medium by means of a high de magnetic field (6 T) at room temperature followed by cold isostatic pressing. The proportion of the (Bi,Pb)2Sr2Ca2Cu3Ox phase in the precursor powder was carefully controlled, and the characteristics of the powder, such as size distribution and morphology, were determined. A high degree of grain alignment was found in the specimens after the magnetic alignment, although the bulk density of the materials was low. Cold isostatic pressing substantially increased the density of the magnetically prealigned specimens which also resulted in a slight decrease in the degree of grain alignment. This minor realignment was found to be due to the various kinds of processing defects that appeared in the specimens during compaction due to the grinding and cracking of the grains and their interlocking. The microstructural and superconducting properties of the sintered ceramic have been studied using texture goniometry, high resolution scanning electron microscopy, transmission electron microscopy, ac magnetic susceptometry, and critical current measurements.


2014 ◽  
Vol 1024 ◽  
pp. 211-214 ◽  
Author(s):  
Pao Ter Teo ◽  
Abu Seman Anasyida ◽  
Mohd Sharif Nurulakmal

The increasing production of steel leads to an increment of solid wastes generated especially Electric Arc Furnace (EAF) slag. This becomes a serious concern as the slag has to be disposed in a proper manner in order to avoid dumping in landfills which will eventually occupy available land and may cause permanent damage to the flora and fauna. In this project, an attempt was made to utilize the EAF slag as one of the raw materials in ceramic tiles. Results obtained showed that as percentage of EAF slag added was increased up to 60%, percentage of apparent porosity and water absorption were found to increase, accompanied by reduction in flexural strength due to more severe porosity was observed in the tiles. On the other hand, reducing the percentage of EAF slag up to 40% while increasing percentage of ball clay added led to formation of higher total percentage of anortite and wollastonite minerals. This would contribute to higher flexural strength of tiles. In addition, by adding silica and feldspar, the flexural strength of tile produced was further improved due to optimization of densification process. Highest flexural strength of EAF slag based tiles was attained at composition of 40% EAF slag 30% ball clay 10% feldspar 20% silica. It was observed that properties of ceramic tiles added with EAF slag, especially flexural strength are comparable with commercial ceramic tiles. Therefore, the EAF slag ceramic tiles have great potential to be made into high flexural strength or wear resistant floor tiles.


2018 ◽  
Vol 8 (7) ◽  
pp. 1187 ◽  
Author(s):  
Yanbing Zong ◽  
Xuedong Zhang ◽  
Emile Mukiza ◽  
Xiaoxiong Xu ◽  
Fei Li

In this study, SiO2–Al2O3–CaO–MgO steel slag ceramics containing 5 wt % MgO were used for the preparation of ceramic bodies, with the replacement of 5–20 wt % quartz and feldspar by fly ash. The effect of the addition of fly ash on the sintering shrinkage, water absorption, sintering range, and flexural strength of the steel slag ceramic was studied. Furthermore, the crystalline phase transitions and microstructures of the sintered samples were investigated by XRD, Fourier transform infrared (FTIR), and SEM. The results showed that the addition of fly ash affected the crystalline phases of the sintered ceramic samples. The main crystal phases of the base steel slag ceramic sample without fly ash were quartz, diopside, and augite. With increasing fly ash content, the quartz diffraction peak decreased gradually, while the diffraction peak intensity of anorthite became stronger. The mechanical properties of the samples decreased with the increasing amount of fly ash. The addition of fly ash (0–20 wt %) affected the optimum sintering temperature (1130–1160 °C) and widened the sintering range. The maximum addition amount of fly ash should be 15 wt %, for which the optimum sintering temperature was 1145 °C, water absorption was 0.03%, and flexural strength was 43.37 MPa higher than the Chinese national standard GBT 4100-2015 requirements.


Proceedings ◽  
2018 ◽  
Vol 2 (20) ◽  
pp. 1296
Author(s):  
Diogo T. Moreira ◽  
Arno H. Oliveira ◽  
Adriana S. M. Batista

Present day steelmaking slags are being successfully used as a high quality mineral aggregate for the building industry. With this, it is of vital importance to be familiar with the technical significance of the secondary application of steel slag, because some steel slag might contain increased concentration of substances harmful to human health. In terms of steel slag impact on the environment, radionuclides are the least researched of all pollutants emitted from the metallurgical processes. This work presents the preliminary study about the presence of the uranium in siderurgy slag aggregates for the purpose of its use in the production of construction material. The results showed that this slag is free of uranium which brings greater security in its use as building material.


2014 ◽  
Vol 906 ◽  
pp. 18-24 ◽  
Author(s):  
Bao Lin Zhang ◽  
Bin Bin Zhang ◽  
Ning Ning Wang ◽  
Jing Ming Fei

The effect of milling time and sintering process on the dielectric properties of BaTiO3-based X9R ceramics was investigated. The characterization of the raw powders and the sintered ceramic was carried out by X-ray diffraction and scanning electron microscopy. The particle size distribution of the mixed powders was examined by Laser Particle Size Analyzer. The results shown that with the milling time extended, the Cruie Peak was depressed, or even disappeared. Moreover, with the rise of sintering temperature, the dielectric constant of the ceramics increased and the dielectric loss decreased gradually. Eventually, by milling for 11h and sintering at 1090°Cfor 2h, good dielectric properties were obtained, which were ε25°C≥ 2526, εr/εr25°C≤± 12% (–55~200°C), tanδ≤1.12% (25°C).


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