The Application of Hyperbaric Welding for the Offshore Pipeline Industry

1970 ◽  
Author(s):  
Bruce C. Gilman
Keyword(s):  
Author(s):  
Debtanu Seth ◽  
Bappaditya Manna ◽  
J. T. Shahu ◽  
Tiago Fazeres-Ferradosa ◽  
Francisco Taveira-Pinto ◽  
...  

Author(s):  
Hidenori Shitamoto ◽  
Nobuyuki Hisamune

There are several methods currently being used to install offshore oil and gas pipelines. The reel-lay process is fast and one of the most effective offshore pipeline installation methods for seamless, ERW, and UOE line pipes with outside diameters of 18 inches or less. In the case of the reel-laying method, line pipes are subjected to plastic deformation multiplication during reel-laying. It is thus important to understand the change of the mechanical properties of line pipes before and after reel-laying. Therefore, full-scale reeling (FSR) simulations and small-scale reeling (SSR) simulations are applied as evaluation tests for reel-laying. In this study, FSR simulations were performed to investigate the effect of cyclic deformation on the mechanical properties of weldable 13Cr seamless line pipes. Furthermore, SSR simulations were performed to compare the results obtained by FSR simulations.


Author(s):  
Patchareeporn Sintoorahat ◽  
Aree Wairatpanich ◽  
Suchada Chimam ◽  
Dayin Mongkholkhajornsilp ◽  
Cheolho Kang

The objective of this study was to evaluate the performance of two corrosion inhibitors (CI-A and CI-B) under conditions similar to the second PTT’s offshore pipeline. The experiments were carried out in flow-loop system, 36 m long, 10.16 cm diameter at 10.5 and 14 bar of carbon dioxide pressure, a temperature at 50°C. The performances of corrosion inhibitors were examined under conditions of superficial liquid velocity of 0.03 m/s and gas velocities of 6, 8 and 10 m/s in 0 and 3 degree inclinations using the ER probe and X65 weight-loss coupons for corrosion rate measurement at the top and bottom of pipe. According to flow characteristics, it was found that the smooth and wavy stratified flow occurred in 0 degree. For 3 degree inclination, wavy stratified flow with big waves was dominantly presented for all conditions. Corrosion inhibitor B showed a better performance than inhibitor A in all cases. For inhibitor B, the target corrosion rates of less than 0.1 mm/yr were achieved in all conditions with 50 ppm of inhibitor concentration whereas the amount of 75 ppm inhibitor concentration was required for CI-A. The color, turbidity, and emulsion tendency with corrosion inhibitors will be also discussed in this paper.


2021 ◽  
Author(s):  
Formentini Federico ◽  
Luigi Foschi ◽  
Filippo Guidi ◽  
Ester Iannucci ◽  
Lorenzo Marchionni ◽  
...  

Abstract This paper is based on the experience made during the design and installation of an offshore pipeline recently completed in Indonesia, where a 24” subsea production pipeline (16km long in 70m water depth) was found susceptible during design to lateral buckling. To limit the development of excessive deformation within the acceptance criteria, a mitigation strategy based on interacting planned buckles has been adopted installing three Buckle Initiators (BI) along the pipeline route. Buckling is a well understood phenomenon. However, this project was characterized by major uncertainties mainly driven by soil characterization, soil-pipe interaction, seabed mobility and soil liquefaction. These uncertainties have played a key role in the in-service buckling design. A lot of engineering efforts have been spent to go through the screening between alternative concepts, the validation of the chosen solution and its detailed engineering phase. This paper discusses the main contributing factors and how the uncertainties have been tackled. The Buckle Initiators are quite large and heavy structures with two main bars: the first ramp has an inclination equal to 30° and the pipeline has been laid on it; a second horizontal ramp was used as sleeper to accommodate the development of the lateral buckle during the operating life. A rotating arm was also used to restrict the pipeline lay corridor on the inclined ramp guaranteeing a combined horizontal and vertical out-of-straightness in the as-laid configuration. The rotating arm has been released as soon as the pipeline passed the BI permitting the pipeline to slide freely over the two BI ramps. The foundation of the Buckle Initiator has a footprint surface of about 60m2 guaranteeing its stability for different soil types characterizing the three installation areas. This more complex solution was preferred with respect to a typical sleeper to increase the robustness of the system in terms of buckle mobilization. The design of the Buckle Initiator was a multidisciplinary activity where many novel concepts were developed and many issues were faced (i.e. pipeline laying on an inclined sleeper, anti-scouring system, foundation design, etc.). The Buckle Initiator design was focused on structural calculations against design loads expected during temporary and operating conditions, geotechnical verifications, installation analysis, pipeline configuration and fatigue assessment. This paper presents all main engineering aspects faced during design and first feedbacks from field after the pipeline installation.


2014 ◽  
Vol 69 (7) ◽  
Author(s):  
Jaswar Koto ◽  
Abd. Khair Junaidi ◽  
M. H. Hashim

Offshore pipeline is mainly to transport crude oil and gas from offshore to onshore. It is also used to transport crude oil and gas from well to offshore platform and from platform to another platform. The crude oil and gas horizontally flows on the seabed, and then vertically flows inside the riser to the offshore platform. One of current issues of the oil and gas transportation system is an end expansion caused by the axial force. If the end expansion occurs over it limit can cause overstress to riser. This paper explores the effect of axial force toward local buckling in end expansion. In the study, development of programming in visual basic 2010 firstly was constructed using empirical equation. The programming code, then, was validated by comparing simulation result with actual data from company. As case study, the end expansion for various thicknesses of pipes was simulated. In this programming, DNV regulation is included for checking either design complied or not with regulation. However, DNV regulation doesn’t have specific rule regarding the end expansion but it is evaluated under load displacement control under strain condition.


Author(s):  
André C. Nogueira ◽  
Glenn A. Lanan

The capacity of pipelines to resist collapse or local buckling under a combination of external pressure and bending moment is a major aspect of offshore pipeline design. The importance of this loading combination increases as oil and gas projects in ultra deep-water, beyond 2,000-m water depths, are becoming reality. The industry is now accepting, and codes are explicitly incorporating, limit state design concepts such as the distinction between load controlled and displacement controlled conditions. Thus, deep-water pipeline installation and limit state design procedures are increasing the need to understand fundamental principles of offshore pipeline performance. Design codes, such as API 1111 (1999) or DNV (1996, 2000), present equations that quantify pipeline capacities under combined loading in offshore pipelines. However, these equations are based on empirical data fitting, with or without reliability considerations. Palmer (1994) pointed out that “it is surprising to discover that theoretical prediction [of tubular members under combined loading] has lagged behind empirical prediction, and that many of the formula have no real theoretical backup beyond dimensional analysis.” This paper addresses the ultimate strength of pipelines under combined bending and external pressure, especially for diameter-to-thickness ratios, D/t, less than 40, which are typically used for deep water applications. The model is original and has a rational basis. It includes considerations of ovalization, anisotropy (such as those caused by the UOE pipe fabrication process), load controlled, and displaced controlled conditions. First, plastic analysis is reviewed, then pipe local buckling under pure bending is analyzed and used to develop the strength model. Load controlled and displacement controlled conditions are a natural consequence of the formulation, as well as cross section ovalization. Secondly, external pressure effects are addressed. Model predictions compare very favorably to experimental collapse test results.


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