scholarly journals Technological Parameters Effects on Mechanical Properties of Biodegradable Materials Using FDM

2019 ◽  
Vol 57 (2) ◽  
pp. 215-227 ◽  
Author(s):  
Simona-Nicoleta Mazurchevici ◽  
Bogdan Pricop ◽  
Bogdan Istrate ◽  
Andrei-Danut Mazurchevici ◽  
Vlad Carlescu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Model Development ◽  
Biodegradable Materials ◽  
Human Society ◽  
Technological Parameters ◽  
Mean Values ◽  
Manufacturing Techniques ◽  
Increasing Demand ◽  
Part Orientation

The additive manufacturing technology has made its debut in the industrial field about 30 years ago, when prototyped parts were usually used at the 3D printing stage during fabrication, to give the end customer a truthful concept of how a part will looks when conventional manufacturing techniques were used for final part fabrication. Because of the increasing demand for non-toxic, biodegradable materials and products, human society is always searching for new materials with specific applications, which are able to fulfill the above-mentioned requirements. Consequently, it is essential to identify the qualities of these materials and their behavior when subjected to various external factors, in order to find their optimal solutions for application in various domains. Manufacturing parts from biodegradable materials by 3D printing represents a major concern of industry specialists. The 3D printing process involves several parameters whose influence on the sample functional characteristics is a topical issue. In this paper are determined influences of certain technological parameters (thickness of the layer, filling speed, and part orientation on the printing bed) on some mechanical properties (tensile strength, structure, thermal analysis by DSC, and friction coefficient). Experiments were performed on specimens made of three materials: PLA, HD PLA Green, and Impact PLA Gray. A complete factorial experimental plan was used with three input parameters on two levels. Each experiment was repeated three times following the process stability. The obtained mean values of the tensile test were used in the analysis. The analysis was performed with the MiniTab application, which allowed the parameters hierarchy by influencing each mechanical characteristic studied, model development, and optimum values setting.

Effect of print orientation on microstructural features and mechanical properties of 3D porous structures printed with continuous digital light processing

2019 ◽  
Vol 25 (6) ◽  
pp. 1017-1029
Author(s):  
Javier Navarro ◽  
Matthew Din ◽  
Morgan Elizabeth Janes ◽  
Jay Swayambunathan ◽  
John P. Fisher ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Biaxial Loading ◽  
Digital Light Processing ◽  
Printing Process ◽  
Content Type ◽  
Simple Compression ◽  
Microct Imaging ◽  
Microporous Scaffolds ◽  
Part Orientation

Purpose This paper aims to study the effects of part orientation during the 3D printing process, particularly to the case of using continuous digital light processing (cDLP) technology. Design/methodology/approach The effects of print orientation on the print accuracy of microstructural features were assessed using microCT imaging and mechanical properties of cDLP microporous scaffolds were characterized under simple compression and complex biaxial loading. Resin viscosity was also quantified to incorporate this factor in the printing discussion. Findings The combined effect of print resin viscosity and the orientation and spacing of pores within the structure alters how uncrosslinked resin flows within the construct during cDLP printing. Microstructural features in horizontally printed structures exhibited greater agreement to the design dimensions than vertically printed constructs. While cDLP technologies have the potential to produce mechanically isotropic solid constructs because of bond homogeneity, the effect of print orientation on microstructural feature sizes can result in structurally anisotropic porous constructs. Originality/value This work is useful to elucidate on the specific capabilities of 3D printing cDLP technology. The orientation of the part can be used to optimize the printing process, directly altering parameters such as the supporting structures required, print time, layering, shrinkage or surface roughness. This study further detailed the effects on the mechanical properties and the print accuracy of the printed scaffolds.

scholarly journals Tribological and Dynamical Mechanical Behavior of Prototyped PLA-Based Polymers

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3615
Author(s):  
Dumitru Nedelcu ◽  
Simona-Nicoleta Mazurchevici ◽  
Ramona-Iuliana Popa ◽  
Nicoleta-Monica Lohan ◽  
Demófilo Maldonado-Cortés ◽  
...  
Keyword(s):  
Fused Deposition Modeling ◽  
Bending Strength ◽  
Base Material ◽  
Biodegradable Materials ◽  
Human Society ◽  
Technological Parameters ◽  
Scanning Calorimetry ◽  
X Ray ◽  
Fused Deposition ◽  
3D Printed

It is essential to combine current state-of-the-art technologies such as additive manufacturing with current ecological needs. Due to the increasing demand for non-toxic biodegradable materials and products, human society has been searching for new materials. Consequently, it is compulsory to identify the qualities of these materials and their behavior when subjected to various external factors, to find their optimal solutions for application in various fields. This paper refers to the biodegradable Polylactic acid (PLA)-based filament (commercially known as Extrudr BDP (Biodegradable Plastic) Flax) compared with the biodegradable composite material PLA-lignin filament whose constituent’s trade name is Arboblend V2 Nature as a lignin base material and reinforcement with Extrudr BDP Pearl, a PLA based polymer, 3D printed by Fused Deposition Modeling technology. Certain mechanical properties (tensile strength, bending strength and DMA—Dynamic Mechanical Analysis) were also determined. The tribology behavior (friction coefficient and wear), the structure and the chemical composition of the biodegradable materials were investigated by SEM—Scanning Electron Microscopy, EDX—Energy Dispersive X-Ray Analysis, XRD—X-Ray Diffraction Analysis, FTIR—Fourier Transform Infrared Spectrometer and TGA—Thermogravimetric Analysis. The paper also refers to the influence of technological parameters on the 3D printed filaments made of Extrudr BDP Flax and the optimization those of technological parameters. The thermal behavior during the heating of the sample was analyzed by Differential scanning calorimetry (DSC). As a result of the carried-out research, we intend to recommend these biodegradable materials as possible substituents for plastics in as many fields of activity as possible.

Mechanical Properties and Bio-Corrosion Properties of CaO added ZM21 alloys as Biodegradable Materials

2014 ◽  
Vol 52 (11) ◽  
pp. 949-956
Author(s):  
Hyunkyu Lim ◽  
Wonseok Yang ◽  
Young-Gil Jung ◽  
Shae K. Kim ◽  
Do-Hyang Kim
Keyword(s):  
Mechanical Properties ◽  
Biodegradable Materials ◽  
Corrosion Properties

Influence of Constructive and Technological Parameters at Generated Spiral Parts with DLP 3D Printing Process

2019 ◽  
Vol 56 (4) ◽  
pp. 801-811
Author(s):  
Mircea Dorin Vasilescu
Keyword(s):  
3D Printing ◽  
Great Influence ◽  
Polymerization Process ◽  
Generation Process ◽  
Technological Parameters ◽  
Printing Process ◽  
The Third ◽  
Solid Models ◽  
Specific Factors ◽  
Printing Processes

This work are made for determine the possibility of generating the specific parts of a threaded assembly. If aspects of CAD generating specific elements was analysed over time in several works, the technological aspects of making components by printing processes 3D through optical polymerization process is less studied. Generating the threaded appeared as a necessity for the reconditioning technology or made components of the processing machines. To determine the technological aspects of 3D printing are arranged to achieve specific factors of the technological process, but also from the specific elements of a trapezoidal thread or spiral for translate granular material in supply process are determined experimentally. In the first part analyses the constructive generation process of a spiral element. In the second part are identified the specific aspects that can generation influence on the process of realization by 3D DLP printing of the two studied elements. The third part is affected to printing and determining the dimensions of the analysed components. We will determine the specific value that can influence the process of making them in rapport with printing process. The last part is affected by the conclusions. It can be noticed that both the orientation and the precision of generating solid models have a great influence on the made parts.

Possibilities of using biodegradable polymeric materials in the agricultural sector

2020 ◽  
Vol 67 (2) ◽  
pp. 115-120
Author(s):  
Raisa A. Alekhina ◽  
Victoriya E. Slavkina ◽  
Yuliya A. Lopatina
Keyword(s):  
Mechanical Properties ◽  
Biodegradable Polymers ◽  
Biodegradable Polymer ◽  
Agricultural Sector ◽  
Polymeric Materials ◽  
Polymer Materials ◽  
Limiting Factors ◽  
Research Purpose ◽  
Biodegradable Materials ◽  
Advantages And Disadvantages

The article presents options for recycling polymers. The use of biodegradable materials is promising. This is a special class of polymers that can decompose under aerobic or anaerobic conditions under the action of microorganisms or enzymes forming natural products such as carbon dioxide, nitrogen, water, biomass, and inorganic salts. (Research purpose) The research purpose is in reviewing biodegradable materials that can be used for the manufacture of products used in agriculture. (Materials and methods) The study are based on open information sources containing information about biodegradable materials. Research methods are collecting, studying and comparative analysis of information. (Results and discussion) The article presents the advantages and disadvantages of biodegradable materials, mechanical properties of the main groups of biodegradable polymers. The article provides a summary list of agricultural products that can be made from biodegradable polymer materials. It was found that products from the general group are widely used in agriculture. Authors have found that products from a special group can only be made from biodegradable polymers with a controlled decomposition period in the soil, their use contributes to increasing the productivity of crops. (Conclusions) It was found that biodegradable polymer materials, along with environmental safety, have mechanical properties that allow them producing products that do not carry significant loads during operation. We have shown that the creation of responsible products (machine parts) from biodegradable polymers requires an increase in their strength properties, which is achievable by creating composites based on them. It was found that the technological complexity of their manufacture and high cost are the limiting factors for the widespread use of biodegradable polymers at this stage.

scholarly journals Influence of Gating System Parameters of Die-Cast Molds on Properties of Al-Si Castings

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3755
Author(s):  
Štefan Gašpár ◽  
Tomáš Coranič ◽  
Ján Majerník ◽  
Jozef Husár ◽  
Lucia Knapčíková ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Computer Modelling ◽  
Permanent Deformation ◽  
Surface Hardness ◽  
Technological Parameters ◽  
Inlet System ◽  
Die Cast ◽  
Key Factor ◽  
Fine Grained Structure ◽  
Design Solutions

The resulting quality of castings indicates the correlation of the design of the mold inlet system and the setting of technological parameters of casting. In this study, the influence of design solutions of the inlet system in a pressure mold on the properties of Al-Si castings was analyzed by computer modelling and subsequently verified experimentally. In the process of computer simulation, the design solutions of the inlet system, the mode of filling the mold depending on the formation of the casting and the homogeneity of the casting represented by the formation of shrinkages were assessed. In the experimental part, homogeneity was monitored by X-ray analysis by evaluating the integrity of the casting and the presence of pores. Mechanical properties such as permanent deformation and surface hardness of castings were determined experimentally, depending on the height of the inlet notch. The height of the inlet notch has been shown to be a key factor, significantly influencing the properties of the die-cast parts and influencing the speed and filling mode of the mold cavity. At the same time, a significant correlation between porosity and mechanical properties of castings is demonstrated. With the increasing share of porosity, the values of permanent deformation of castings increased. It is shown that the surface hardness of castings does not depend on the integrity of the castings but on the degree of subcooling of the melt in contact with the mold and the formation of a fine-grained structure in the peripheral zones of the casting.

scholarly journals 3D Printing of Mini Tablets for Pediatric Use

2021 ◽  
Vol 14 (2) ◽  
pp. 143
Author(s):  
Julius Krause ◽  
Laura Müller ◽  
Dorota Sarwinska ◽  
Anne Seidlitz ◽  
Malgorzata Sznitowska ◽  
...  
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Dosage Forms ◽  
Small Scale ◽  
Fused Deposition ◽  
On Demand ◽  
Pediatric Diseases ◽  
Deposition Modeling ◽  
Manufacturing Techniques ◽  
Pediatric Use

In the treatment of pediatric diseases, suitable dosages and dosage forms are often not available for an adequate therapy. The use of innovative additive manufacturing techniques offers the possibility of producing pediatric dosage forms. In this study, the production of mini tablets using fused deposition modeling (FDM)-based 3D printing was investigated. Two pediatric drugs, caffeine and propranolol hydrochloride, were successfully processed into filaments using hyprolose and hypromellose as polymers. Subsequently, mini tablets with diameters between 1.5 and 4.0 mm were printed and characterized using optical and thermal analysis methods. By varying the number of mini tablets applied and by varying the diameter, we were able to achieve different release behaviors. This work highlights the potential value of FDM 3D printing for the on-demand production of patient individualized, small-scale batches of pediatric dosage forms.

scholarly journals Development of a 3D Printable and Highly Stretchable Ternary Organic-Inorganic Nanocomposite Hydrogel

2021 ◽  
Author(s):  
Chen Hu ◽  
Malik Haider ◽  
Lukas Hahn ◽  
Mengshi Yang ◽  
Robert Luxenhofer
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Nanocomposite Hydrogel ◽  
Highly Stretchable ◽  
Manufacturing Techniques ◽  
Advanced Applications

Hydrogels that can be processed with additive manufacturing techniques and concomitantly possess favorable mechanical properties are interesting for many advanced applications. However, the development of novel ink materials with high...

Development of a machine learning algorithm for fault detection in a cantilever beam

2021 ◽  
pp. 095745652110004
Author(s):  
Amit Kumar Gorai ◽  
Tarapada Roy ◽  
Sumeet Mishra
Keyword(s):  
Mechanical Properties ◽  
Fault Detection ◽  
Cantilever Beam ◽  
Learning Algorithm ◽  
Model Development ◽  
Vibration Signal ◽  
Beam Specimen ◽  
Discrete Wavelet ◽  
Feed Forward Network ◽  
Model Training

The mechanical properties of a component change with any type of damage such as crack development, generation of holes, bend, excessive wear, and tear. The change in mechanical properties causes the material to behave differently in terms of noise and vibration under different loading conditions. Thus, the present study aims to develop an artificial neural network model using vibration signal data for early fault detection in a cantilever beam. The discrete wavelet transform coefficients of de-noised vibration signals were used for model development. The vibration signal was recorded using the OROS OR35 module for different fault conditions (no fault, notch fault, and hole fault) of a cantilever beam. A feed-forward network was trained using backpropagation to map the input features to output. A total of 603 training datasets (201 datasets for three types of cantilever beam—no fault, notch fault, and hole fault) were used for training, and 201 datasets were used for testing of the model. The testing dataset was recorded for a hole fault cantilever beam specimen. The results indicated that the proposed model predicted the test samples with 78.6% accuracy. To increase the accuracy of prediction, more data need to be used in the model training.

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