scholarly journals Mechanical Behaviour of 3D Printed PLA Hollow Spherical Parts Under Axial Compression

2020 ◽  
Vol 57 (1) ◽  
pp. 13-20
Author(s):  
Adelina Hrituc ◽  
Andrei Mihalache ◽  
Marian Mares ◽  
Margareta Coteata ◽  
Oana Dodun ◽  
...  
Keyword(s):  
Axial Compression ◽  
Orthogonal Design ◽  
Compression Tests ◽  
The Finite Element Method ◽  
Plate Temperature ◽  
Printing Plate ◽  
Test Pieces ◽  
3D Printed ◽  
Taguchi Orthogonal Design ◽  
Theoretical Considerations

The form of the outer and inner surfaces of hollow spherical parts determines the developments of some particular categories of efforts during the compression tests. The overall purpose of the research presented in this paper was to study the behaviour of the hollow spherical parts under axial compression. The PLA hollow spherical parts were obtained by 3D printing and using distinct values for certain process input factors. The finite element method was used to theoretically investigate the behaviour of the parts and it highlighted the total plastic deformation of the test pieces. To experimentally verify the theoretical considerations, an L9 Taguchi orthogonal design was performed. The empirical mathematical model thus determined highlighted the stronger influence exerted by the printing plate temperature, printing speed, and part wall thickness.

scholarly journals Effect of Geometric Parameters and Moisture Content on the Mechanical Performances of 3D-Printed Isogrid Structures in Short Carbon Fiber-Reinforced Polyamide

2021 ◽  
Author(s):  
Valerio Di Pompeo ◽  
Archimede Forcellese ◽  
Tommaso Mancia ◽  
Michela Simoncini ◽  
Alessio Vita
Keyword(s):  
Carbon Fiber ◽  
Moisture Content ◽  
Geometric Parameters ◽  
Fiber Reinforced ◽  
Compression Tests ◽  
Short Carbon Fiber ◽  
3D Printed ◽  
Carbon Fiber Reinforced ◽  
Mechanical Performances ◽  
Short Carbon

AbstractThe present paper aims at studying the effect of geometric parameters and moisture content on the mechanical performances of 3D-printed isogrid structures in short carbon fiber-reinforced polyamide (namely Carbon PA). Four different geometric isogrid configurations were manufactured, both in the undried and dried condition. The dried isogrid structures were obtained by removing the moisture from the samples through a heating at 120 °C for 4 h. To measure the quantity of removed moisture, samples were weighted before and after the drying process. Tensile tests on standard specimens and buckling tests on isogrid panels were performed. Undried samples were tested immediately after 3D printing. It was observed that the dried samples are characterized by both Young modulus and ultimate tensile strength values higher than those provided by the undried samples. Similar results were obtained by the compression tests since, for a given geometric isogrid configuration, an increase in the maximum load of the dried structure was detected as compared to the undried one. Such discrepancy tends to increase as the structure with the lowest thickness value investigated is considered. Finally, scanning electron microscopy was carried out in order to analyze the fractured samples and to obtain high magnification three-dimensional topography of fractured surfaces after testing.

scholarly journals Investigation of Energy-Absorbing Properties of a Bio-Inspired Structure

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 881
Author(s):  
Adrian Dubicki ◽  
Izabela Zglobicka ◽  
Krzysztof J. Kurzydłowski
Keyword(s):  
Absorption Capacity ◽  
Compression Tests ◽  
Element Analysis ◽  
Lightweight Structures ◽  
New Energy ◽  
Absorbing Material ◽  
Lightweight Structure ◽  
3D Printed ◽  
Deformation Force ◽  
Energy Absorbing

Numerous engineering applications require lightweight structures with excellent absorption capacity. The problem of obtaining such structures may be solved by nature and especially biological structures with such properties. The paper concerns an attempt to develop a new energy-absorbing material using a biomimetic approach. The lightweight structure investigated here is mimicking geometry of diatom shells, which are known to be optimized by nature in terms of the resistance to mechanical loading. The structures mimicking frustule of diatoms, retaining the similarity with the natural shell, were 3D printed and subjected to compression tests. As required, the bio-inspired structure deformed continuously with the increase in deformation force. Finite element analysis (FEA) was carried out to gain insight into the mechanism of damage of the samples mimicking diatoms shells. The experimental results showed a good agreement with the numerical results. The results are discussed in the context of further investigations which need to be conducted as well as possible applications in the energy absorbing structures.

scholarly journals Confinement effects for rubberised concrete in tubular steel cross-sections under combined loading

2021 ◽  
Vol 21 (2) ◽  
Author(s):  
A. Mujdeci ◽  
D. V. Bompa ◽  
A. Y. Elghazouli
Keyword(s):  
Axial Compression ◽  
Cross Section ◽  
Cross Sections ◽  
Image Correlation ◽  
Combined Loading ◽  
Test Results ◽  
Compression Tests ◽  
Confinement Effects ◽  
Rubber Content ◽  
Dependent Modification

AbstractThis paper describes an experimental investigation into confinement effects provided by circular tubular sections to rubberised concrete materials under combined loading. The tests include specimens with 0%, 30% and 60% rubber replacement of mineral aggregates by volume. After describing the experimental arrangements and specimen details, the results of bending and eccentric compression tests are presented, together with complementary axial compression tests on stub-column samples. Tests on hollow steel specimens are also included for comparison purposes. Particular focus is given to assessing the confinement effects in the infill concrete as well as their influence on the axial–bending cross-section strength interaction. The results show that whilst the capacity is reduced with the increase in the rubber replacement ratio, an enhanced confinement action is obtained for high rubber content concrete compared with conventional materials. Test measurements by means of digital image correlation techniques show that the confinement in axial compression and the neutral axis position under combined loading depend on the rubber content. Analytical procedures for determining the capacity of rubberised concrete infilled cross-sections are also considered based on the test results as well as those from a collated database and then compared with available recommendations. Rubber content-dependent modification factors are proposed to provide more realistic representations of the axial and flexural cross-section capacities. The test results and observations are used, in conjunction with a number of analytical assessments, to highlight the main parameters influencing the behaviour and to propose simplified expressions for determining the cross-section strength under combined compression and bending.

scholarly journals Load Distribution on PET-G 3D Prints of Honeycomb Cellular Structures under Compression Load

Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1983
Author(s):  
Olimpia Basurto-Vázquez ◽  
Elvia P. Sánchez-Rodríguez ◽  
Graham J. McShane ◽  
Dora I. Medina
Keyword(s):  
Fused Deposition Modeling ◽  
Structural Characteristics ◽  
Honeycomb Structure ◽  
Cellular Structures ◽  
Displacement Curve ◽  
Compression Tests ◽  
Compression Load ◽  
Fused Deposition ◽  
3D Printed ◽  
Printing Direction

Energy resulting from an impact is manifested through unwanted damage to objects or persons. New materials made of cellular structures have enhanced energy absorption (EA) capabilities. The hexagonal honeycomb is widely known for its space-filling capacity, structural stability, and high EA potential. Additive manufacturing (AM) technologies have been effectively useful in a vast range of applications. The evolution of these technologies has been studied continuously, with a focus on improving the mechanical and structural characteristics of three-dimensional (3D)-printed models to create complex quality parts that satisfy design and mechanical requirements. In this study, 3D honeycomb structures of novel material polyethylene terephthalate glycol (PET-G) were fabricated by the fused deposition modeling (FDM) method with different infill density values (30%, 70%, and 100%) and printing orientations (edge, flat, and upright). The effectiveness for EA of the design and the effect of the process parameters of infill density and layer printing orientation were investigated by performing in-plane compression tests, and the set of parameters that produced superior results for better EA was determined by analyzing the area under the curve and the welding between the filament layers in the printed object via FDM. The results showed that the printing parameters implemented in this study considerably affected the mechanical properties of the 3D-printed PET-G honeycomb structure. The structure with the upright printing direction and 100% infill density exhibited an extension to delamination and fragmentation, thus, a desirable performance with a long plateau region in the load–displacement curve and major absorption of energy.

An experimental investigation on mechanical performances of 3D printed lightweight ABS pipes with different cellular wall thickness

2021 ◽  
Vol 15 (2) ◽  
pp. 8169-8177
Author(s):  
Berkay Ergene ◽  
İsmet ŞEKEROĞLU ◽  
Çağın Bolat ◽  
Bekir Yalçın
Keyword(s):  
Compressive Strength ◽  
Energy Absorption ◽  
Wall Thickness ◽  
Lattice Structure ◽  
Honeycomb Structure ◽  
Cellular Structures ◽  
Compression Tests ◽  
Absorbed Energy ◽  
Great Opportunity ◽  
3D Printed

In recent years, cellular structures have attracted great deal of attention of many researchers due to their unique properties like exhibiting high strength at low density and great energy absorption. Also, the applications of cellular structures (or lattice structures) such as wing airfoil, tire, fiber and implant, are mainly used in aerospace, automotive, textile and biomedical industries respectively. In this investigation, the idea of using cellular structures in pipes made of acrylonitrile butadiene styrene (ABS) material was focused on and four different pipe types were designed as honeycomb structure model, straight rib pattern model, hybrid version of the first two models and fully solid model. Subsequently, these models were 3D printed by using FDM method and these lightweight pipes were subjected to compression tests in order to obtain stress-strain curves of these structures. Mechanical properties of lightweight pipes like elasticity modulus, specific modulus, compressive strength, specific compressive strength, absorbed energy and specific absorbed energy were calculated and compared to each other. Moreover, deformation modes were recorded during all compression tests and reported as well. The results showed that pipe models including lattice wall thickness could be preferred for the applications which don’t require too high compressive strength and their specific energy absorption values were notably capable to compete with fully solid pipe structures. In particular, rib shape lattice structure had the highest elongation while the fully solid one possessed worst ductility. Lastly, it is pointed out that 3D printing method provides a great opportunity to have a foresight about production of uncommon parts by prototyping.

scholarly journals Axial compression behavior of concrete masonry wallettes strengthened with cement mortar overlays

2008 ◽  
Vol 1 (2) ◽  
pp. 158-170 ◽  
Author(s):  
F. L. De Oliveira ◽  
J. B. De Hanai
Keyword(s):  
Axial Compression ◽  
Cement Mortar ◽  
High Strength ◽  
Concrete Block ◽  
Masonry Wall ◽  
Compression Tests ◽  
Steel Mesh ◽  
Mortar Strength ◽  
Theoretical Approaches ◽  
Wall Strength

This paper presents the results of a series of axial compression tests on concrete block wallettes coated with cement mortar overlays. Different types of mortars and combinations with steel welded meshes and fibers were tested. The experimental results were discussed based on different theoretical approaches: analytical and Finite Element Method models. The main conclusions are: a) the application of mortar overlays increases the wall strength, but not in a uniform manner; b) the strengthening efficiency of wallettes loaded in axial compression is not proportional to the overlay mortar strength because it can be affected by the failure mechanisms of the wall; c) steel mesh reinforced overlays in combination with high strength mortar show better efficiency, because the steel mesh mitigates the damage effects in the block wall and in the overlays themselves; d) simplified theoretical methods of analysis as described in this paper can give satisfactory predictions of masonry wall behavior up to a certain level.

scholarly journals Optimisation of air-distributor channel structural parameters based on Taguchi orthogonal design

2020 ◽  
Vol 21 ◽  
pp. 100685 ◽  
Author(s):  
Guozeng Feng ◽  
Shuya Lei ◽  
Yuejiao Guo ◽  
Dachuan Shi ◽  
Jiu Bing Shen
Keyword(s):  
Orthogonal Design ◽  
Structural Parameters ◽  
Taguchi Orthogonal Design

Delamination Suppression in Sandwich Beams Using Translaminar Reinforcements

1999 ◽  
Author(s):  
Brian T. Wallace ◽  
Bhavani V. Sankar ◽  
Peter G. Ifju
Keyword(s):  
Axial Compression ◽  
Sandwich Beam ◽  
Sandwich Beams ◽  
Thickness Direction ◽  
Compression Tests ◽  
Honeycomb Core ◽  
Element Analysis ◽  
Buckling Loads ◽  
Buckling Behavior ◽  
Post Buckling

Abstract The present study is concerned with translaminar reinforcement in a sandwich beam for preventing buckling of a delaminated face-sheet under axial compression. Graphite/epoxy pins are used as reinforcement in the thickness direction of sandwich beams consisting of graphite/epoxy face-sheets and a Aramid honeycomb core. Compression tests are performed to understand the effects of the diameter of the reinforcing pins and reinforcement spacing on the ultimate compressive strength of the delaminated beams. A finite element analysis is performed to understand the effects of translaminar reinforcement on the critical buckling loads and post-buckling behavior of the sandwich beam under axial compression.

Numerical analysis of mechanical properties of 3D printed aluminium components with variable core infill values

2020 ◽  
Vol 1 (103) ◽  
pp. 16-24
Author(s):  
P. Baras ◽  
J. Sawicki
Keyword(s):  
Numerical Analysis ◽  
Mechanical Strength ◽  
Reference Model ◽  
Reaction Force ◽  
Solid Material ◽  
Solid Core ◽  
Compression Tests ◽  
Element Analysis ◽  
Static Compression ◽  
3D Printed

Purpose: The purpose of this paper is to present numerical modelling results for 3D-printed aluminium components with different variable core infill values. Information published in this paper will guide engineers when designing the components with core infill regions. Design/methodology/approach: During this study 3 different core types (Gyroid, Schwarz P and Schwarz D) and different combinations of their parameters were examined numerically, using FEM by means of the software ANSYS Workbench 2019 R2. Influence of core type as well as its parameters on 3D printed components strength was studied. The “best” core type with the “best” combination of parameters was chosen. Findings: Results obtained from the numerical static compression tests distinctly showed that component strength is highly influenced by the type infill choice selected. Specifically, infill parameters and the coefficient (force reaction/volumetric percentage solid material) were investigated. Resulting total reaction force and percentage of solid material in the component were compared to the fully solid reference model. Research limitations/implications: Based on the Finite Element Analysis carried out in this work, it was found that results highlighted the optimal infill condition defined as the lowest amount of material theoretically used, whilst assuring sufficient mechanical strength. The best results were obtained by Schwarz D core type samples. Practical implications: In the case of the aviation or automotive industry, very high strength of manufactured elements along with a simultaneous reduction of their wight is extremely important. As the viability of additively manufactured parts continues to increase, traditionally manufactured components are continually being replaced with 3D-printed components. The parts produced by additive manufacturing do not have the solid core, they are rather filled with specific geometrical patterns. The reason of such operation is to save the material and, in this way, also weight. Originality/value: The conducted numerical analysis allowed to determine the most favourable parameters for optimal core infill configurations for aluminium 3D printed parts, taking into account the lowest amount of material theoretically used, whilst assuring sufficient mechanical strength.

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