scholarly journals Activation of Nano Kaolin Clay for Bio-Glycerol Conversion to a Valuable Fuel Additive

2021 ◽  
Vol 13 (5) ◽  
pp. 2631
Author(s):  
Imtisal Zahid ◽  
Muhammad Ayoub ◽  
Bawadi Bin Abdullah ◽  
Muhammad Hamza Nazir ◽  
Zulqarnain ◽  
...  

High production of biodiesel results in a surplus of glycerol as a byproduct that leads to a drastic decline in the glycerol price as well as overall biodiesel production. Alternative methods must be introduced for the economical process for biodiesel production via utilization of crude glycerol into valuable chemicals or fuel additives. This study introduces an ecofriendly process of solketal synthesis from glycerol and acetone in the presence of a novel metakaolin clay catalyst, which is a useful additive in biodiesel or gasoline, in order to enhance the octane number and to control the emissions. Moreover, kaolin clay catalysts are low cost, abundantly available, eco-friendly and one of the more promising applications for solketal synthesis. In this study, raw kaolin clay was activated with an easy acid activation technique, modification in physicochemical and textural properties were determined by using X-ray diffraction (XRD), Fourier Transform Infra-Red (FTIR) spectroscopy, Brunauer–Emmett–Teller (BET) and Field Emission Scanning Electron Microscope. Among all acid-treated catalysts, metakaolin K3 have shown best catalytic properties, high surface area and pore size after acid activation with 3.0 mol/dm3 at 98 °C for 3 h. Acetalization of glycerol with acetone carried out in the presence of an environmentally friendly and inexpensive novel metakaolin K3 catalyst. The maximum yield of solketal obtained was 84% at a temperature of 50 °C, acetone/glycerol molar ratio 6/1 and for 90 min with novel metakaolin clay catalyst. Effect of various parameters (time, temperature, acetone/glycerol molar ratio, catalyst loading) on the solketal yield and glycerol conversion was discussed in detail. This approach offers an effective way to transform glycerol into solketal—a desirable green chemical with future industrial applications.

2020 ◽  
Vol 20 (1) ◽  
pp. 67
Author(s):  
Hary Sulistyo ◽  
Edwin Nur Huda ◽  
Tri Sarifah Utami ◽  
Wahyudi Budi Sediawan ◽  
Suprihastuti Sri Rahayu ◽  
...  

Glycerol, as a by-product of biodiesel production, has recently increased due to the rapid growth of the biodiesel industry. Glycerol utilization is needed to increase the added value of glycerol. Glycerol can be converted to solketal, which can be used as a green fuel additive to enhance an octane or cetane number. Conversion of glycerol to solketal was conducted via acetalization reaction with acetone using amberlyst-15 as the catalyst. The objective of present study was to investigate the effect of some operation conditions on glycerol conversion. Furthermore, it also aimed to develop a kinetic model of solketal synthesis with amberlyst-15 resins. The experiment was conducted in a batch reactor, equipped with cooling water, thermometer, stirrer, and a water bath. The variables that have been investigated in the present work were reaction temperature, reactants molar ratio, catalyst loading, and stirrer speed for 3 hours of reaction time. Temperatures, reactants molar ratio, and stirrer speed appeared to have a significant impact on glycerol conversion, where the higher values led to higher conversion. On the other hand, in the presence of catalyst, the increase of catalyst loading has a less significant impact on glycerol conversion. The results showed that the highest glycerol conversion was 68.75%, which was obtained at 333 K, the reactant’s molar ratio was  4, the amount of catalyst was 1 wt%, and stirrer speed of 500 rpm. Based on the pseudo-homogeneous kinetic model, the resulting kinetic model suitable for this glycerol capitalization. The value of parameters k and Ea were 1.6135 108 min-1 and 62.226 kJ mol-1,respectively. The simulation model generally fits the experimental data reasonably well in the temperature range of 313-333 K.


2020 ◽  
Vol 834 ◽  
pp. 16-23
Author(s):  
Pongchanun Luangpaiboon ◽  
Pasura Aungkulanon

Biodiesel was synthesized from direct transesterification of palm oil reacted with methanol in the presence of a suitable catalyst. There is a sequence of three consecutive reversible reactions for the transesterification process. These process parameters were optimized via the hybrid optimization approach of a conventional response surface method and artificial intelligence mechanisms from Sine Cosine and Thermal Exchange Optimization metaheuristics. The influential parameters and their combined interaction effects on the transesterification efficiency were established through a factorial designed experiments. In this study, the influential parameters being optimized to obtain the maximum yield of biodiesel were reaction temperature of 60–150°C, reaction time of 1–6 hours, methanol to oil molar ratio of 6:1–12:1 mol/mol and weight of catalyst of 1–10wt. %. On the first phase, the analysis of variance (ANOVA) revealed the reaction time as the most influential parameter on biodiesel production. Based on the experimental results from the hybrid algorithm via the SCO, it was concluded that the optimal biodiesel yield for the transesterification of palm oil were found to be 100°C for reaction temperature, 4 hours for reaction time, 10:1 wt/wt of ratio methanol to oil and 8% of weight of catalyst with 92.15% and 90.97% of biodiesel yield for expected and experimental values, respectively.


Catalysts ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1537
Author(s):  
Gayathri Arun ◽  
Muhammad Ayoub ◽  
Zulqarnain Zulqarnain ◽  
Umesh Deshannavar ◽  
Mohd Hizami Mohd Mohd Yusoff ◽  
...  

Biodiesel production has gained considerable importance over the last few decades due to the increase in fossil fuel prices as well as toxic emissions of oxygen and nitrogen. The production of biodiesel via catalytic transesterification produces crude glycerol as a co-product along with biodiesel, amounting to 10% of the total biodiesel produced. Glycerol has a low value in its impure form, and the purification of glycerol requires sophisticated technologies and is an expensive process. The conversion of crude glycerol into value-added chemicals such as solketal is the best way to improve the sustainability of biodiesel synthesis using the transesterification reaction. Therefore, the conversion of crude glycerol into the solketal was investigated in a batch reactor simulation model developed by the Aspen Plus V11.0. The non-random two liquid theory (NRTL) method was used as a thermodynamic property package to study the effect of four input ketalization parameters. The model was validated with the findings of previous experimental studies of solketal synthesis using sulfuric acid as a catalyst. The influence of the following operating parameters was investigated: reaction time of 10,000 to 60,000 s, reaction temperature of 303 to 323 K, acetone to glycerol molar ratio of 2:1 to 10:1, and catalyst concentration of 0.005 to 0.03 wt %. The optimum solketal yield of 81.36% was obtained at the optimized conditions of 313 K, 9:1, 0.03 wt %, and 40,000 s. The effect of each input parameter on the ketalization process and interaction between input and output parameters was investigated by using the response surface methodology (RSM) optimizer. The relationship between independent and response variables developed by RSM fit most of the simulation data, which showed the accuracy of the model. A second-order differential equation fit the simulation data well and showed an R2 value of 0.99. According to the findings of RSM, the influence of catalyst amount, acetone to glycerol molar ratio, and reaction time were more significant on solketal yield. The effect of temperature on the performance of the reaction was not found to be significant because of the exothermic nature of the process. The findings of this study showed that biodiesel-derived glycerol can be effectively utilized to produce solketal, which can be used for a wider range of applications such as a fuel additive. However, further work is required to enhance the solketal yield by developing new heterogeneous catalysts so that the industrial implementation of its production can be made possible.


2016 ◽  
Vol 11 (10) ◽  
pp. 3807-3815
Author(s):  
Yee Ching Wong ◽  
Nurfarhana Suib ◽  
Nurfarhana Suib

Due to the depletion of petroleum reserves and environmental concern, biodiesel has emerged as one of the most potential energy to replace petroleum. It is a renewable, biodegradable and non-toxic fuel which can be easily produced through transesterification. Transesterification of palm oil with methanol has been studied in a homogenous catalyst system using different catalysts (CaCO3, SrCO3 and BaCO3). The effects of concentration catalyst (0.25 %w/w-1.5 %w/w) and molar ratio of methanol to oil (3:1-21:1) on biodiesel yield and conversion of FFA to FAME was investigated. From this study, SrCO3 gave better yields of FAME while CaCO3 gave better conversion of FFA to FAME. The lowest yield of FAME was recorded at catalyst concentration of 0.25 %w/w while the highest yield of FAME was at 1.25 %w/w. The lowest conversion of FFA to FAME was at 0.25 %w/w and the highest conversion at catalyst concentration of 0.75 %w/w. For the molar ratio of methanol to oil, the minimum yield of FAME at 21: while the maximum yield of FAME was obtained at 3:1. The minimum conversion of FFA to FAME was recorded at 3:1 molar ratio methanol to oil. However, maximum conversion was recorded at 15:1 molar ratio methanol to oil. This study revealed that biodiesel was successfully reduced 52.3 % opacity level of smoke emission by diesel engine that operated with petroleum diesel.


2014 ◽  
Vol 68 (3) ◽  
pp. 347-355 ◽  
Author(s):  
Faheem Akhtar ◽  
Yasir Elsheikh ◽  
M. Bassyouni ◽  
Monazza Kaukab ◽  
Ayyaz Muhammad ◽  
...  

In this research work, biodiesel production by trans-esterification of three raw materials including virgin and used edible oil and non edible oil has been presented. A two step method following acidic and alkali catalyst was used for non edible oil due to the unsuitability of using the straight alkaline-catalyzed trans-esterification of high FFA present in rice bran oil. The acid value after processing for rice bran, cottonseed and waste cooking oil was found to be 0.95, 0.12 and 0.87 respectively. The influence of three variables on percentage yield i.e., methanol to oil molar ratio, reaction temperature and reaction time were studied at this stage. Cottonseed oil, waste cooking oil and rice bran oil showed a maximum yield of 91.7%, 84.1% and 87.1% under optimum conditions. Fuel properties of the three biodiesel satisfied standard biodiesel fuel results.


Catalysts ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 609 ◽  
Author(s):  
Vanesa Domínguez-Barroso ◽  
Concepción Herrera ◽  
María Ángeles Larrubia ◽  
Rafael González-Gil ◽  
Marina Cortés-Reyes ◽  
...  

The acetalization of glycerol with acetone represents a strategy for its valorization into solketal as a fuel additive component. Thus, acid carbon-based structured catalyst (SO3H-C) has been prepared, characterized and tested in this reaction. The structured catalyst (L = 5 cm, d = 1 cm) showed a high surface density of acidic sites (2.9 mmol H+ g−1) and a high surface area. This catalyst is highly active and stable in the solketal reaction production in a batch reactor system and in a continuous downflow reactor, where several parameters were studied such as the variation of time of reaction, temperature, acetone/glycerol molar ratio (A/G) and weight hourly space velocity (WHSV). A complete glycerol conversion and 100% of solketal selectivity were achieved working in the continuous flow reactor equipped with distillation equipment when WHSV is 2.9 h−1, A/G = 8 at 57 °C in a co-solvent free operation. The catalyst maintained its activity under continuous flow even after 300 min of reaction.


2020 ◽  
Vol 26 (4) ◽  
pp. 202-211
Author(s):  
Shafaa Dhyaa Mohamed ◽  
Muthana J. Ahmed

Biodiesel production process was attracted more attention recently due to the surplus quantity of glycerol (G) as a byproduct from the process. Glycerol Utilization must take in to consideration to fix this issue also, to ensure biodiesel industry sustainability. Highly amount of Glycerol converted to more benefit material Glycerol carbonate (GC) was one of the most allurement compound derived from glycerol by transesterification of glycerol with dimethyl carbonate (DMC). Various parameters have highly impact on transesterification was investigated like catalyst loading (1-5) %wt., molar ratio of DMC: glycerol (5:1 – 1:1), reaction time (30 - 150) min and temperature (40 – 80) ᴼC. The Optimum glycerol carbonate yield (YGC) and glycerol conversion (XG) was obtained 94.2% and 94.5% respectively at catalyst loading 5% wt., temperature 70ᴼC, DMC:G ratio 5:1 and 120 min. GC has large scale of uses such as liquid membrane in gas separation, surfactants ,detergents , blowing agent , in plastics industry, in  Pharmaceutical industry and electrolytes in lithium batteries.


2015 ◽  
Vol 4 (2) ◽  
pp. 20-26
Author(s):  
M. Yusuf Ritonga ◽  
Anda Putra

Biodiesel is a low-emission diesel fuel substitute made from renewable resources and waste oil. The objective of the study was to study of CaO catalysts in biodiesel production from RBDPO with clam shell catalyst through calcinations of CaCO3 with temperature of 900oC and 3.5 hours will be obtained CaO content of 68,35%. Effect of various process variables such as type of catalyst, reaction time, amount of catalyst and molar ratio of Methanol / oil were investigated. The biodiesel properties like methyl ester content, density, viscosity, and flash point was compared with Indonesian Standard (SNI). Under the best condition, the maximum yield, purity, density, viscosity and flash point of biodiesel RBDPO respectively for 84,0179%, 97,98%, 875,47 kg/m3, 4,99 cSt and 122oC was obtained by using 12:1 molar ratio of methanol to RBDPO oil at 60oC, for a reaction time of 2 hours in the presence 5 wt% of CaO catalyst. The results of this research showed that heterogeneous catalysts CaO derived from clam shell suitable to be used as catalysts in biodiesel production.


2015 ◽  
Vol 4 (1) ◽  
pp. 35-41 ◽  
Author(s):  
Wendi ◽  
Valentinoh Cuaca ◽  
Taslim

Biodiesel is an alternative fuel for diesel engines consisting of the alkyl monoesters from vegetable oils or animal fats. Beef tallow waste is the non-edible raw material with low cost production and the availability is huge in the cattle production. The objective of the study was to utilize beef tallow waste for biodiesel production using solid oxide catalyst which derived from the industrial eggshells. The materials calcined with temperature 900oC and time 2 hours, transformed calcium species in the shells into active CaO catalysts.The oil contained high free fatty acid (FFA) content of 1.86%. The FFA content of the oil was reduced by acid-catalyzed esterification. The product from this stage was subjected to produce biodiesel. Transesterification process reacts oil and methanol to produce methyl ester and glycerol. The produced methyl ester on the upper layer was separated from the glycerol and then washed. Effect of various process variables such as amount of catalyst and temperature were investigated. The biodiesel properties like methyl ester content, density, viscosity, and flash point was evaluated and was found to compare well with Indonesian Standard (SNI). Under the best condition, the maximum yield of 82.43% beef tallow methyl ester was obtained by using 9:1 molar ratio of methanol to beef tallow oil at 55oC, for a reaction time 1.5 hours in the presence 3 wt% of CaO catalyst. The results of this work showed that the use of beef tallow is very suitable as low cost feedstock for biodiesel production.


Molecules ◽  
2021 ◽  
Vol 26 (16) ◽  
pp. 4879
Author(s):  
Elyssa G. Fawaz ◽  
Darine A. Salam ◽  
Severinne S. Rigolet ◽  
T. Jean Daou

Hierarchical crystals with short diffusion path, conventional microcrystals and nanocrystals of ZSM-5 zeolites were used for biodiesel production from waste frying oils and were assessed for their catalytic activity in regard to their pore structure and acidic properties. Produced zeolites were characterized using XRD, nitrogen adsorption–desorption, SEM, TEM, X-ray fluorescence, and FTIR. Pore size effect on molecular diffusion limitation was assessed by Thiele modulus calculations and turnover frequencies (TOF) were used to discuss the correlation between acidic character and catalytic performance of the zeolites. Owing to the enhanced accessibility and mass transfer of triglycerides and free fatty acids to the elemental active zeolitic structure, the catalytic performance of nanosponge and nanosheet hierarchical zeolites was the highest. A maximum yield of 48.29% was reached for the transesterification of waste frying oils (WFOs) using HZSM-5 nanosheets at 12:1 methanol to WFOs molar ratio, 180 °C, 10 wt % catalyst loading, and 4 h reaction time. Although HZSM-5 nanosponges achieved high conversions, these more hydrophilic zeolites did not function according to their entire acidic strength in comparison to HZSM-5 nanosheets. NSh-HZSM5 catalytic performance was still high after 4 consecutive cycles as a result of the zeolite regeneration.


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