scholarly journals Numerical Study of Sediment Erosion Analysis in Francis Turbine

2019 ◽  
Vol 11 (5) ◽  
pp. 1423 ◽  
Author(s):  
Md Rakibuzzaman ◽  
Hyoung-Ho Kim ◽  
Kyungwuk Kim ◽  
Sang-Ho Suh ◽  
Kyung Kim
Keyword(s):  
Erosion Rate ◽  
Cavitation Erosion ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Hydraulic Turbine ◽  
Francis Turbine ◽  
Trailing Edge ◽  
Sand Erosion ◽  
Turbine Design

Effective hydraulic turbine design prevents sediment and cavitation erosion from impacting the performance and reliability of the machine. Using computational fluid dynamics (CFD) techniques, this study investigated the performance characteristics of sediment and cavitation erosion on a hydraulic Francis turbine by ANSYS-CFX software. For the erosion rate calculation, the particle trajectory Tabakoff–Grant erosion model was used. To predict the cavitation characteristics, the study’s source term for interphase mass transfer was the Rayleigh–Plesset cavitation model. The experimental data acquired by this study were used to validate the existing evaluations of the Francis turbine. Hydraulic results revealed that the maximum difference was only 0.958% compared with the CFD data, and 0.547% compared with the experiment (Korea Institute of Machinery and Materials (KIMM)). The turbine blade region was affected by the erosion rate at the trailing edge because of their high velocity. Furthermore, in the cavitation–erosion simulation, it was observed that abrasion propagation began from the pressure side of the leading edge and continued along to the trailing edge of the runner. Additionally, as sediment flow rates grew within the area of the attached cavitation, they increased from the trailing edge at the suction side, and efficiency was reduced. Cavitation–sand erosion results then revealed a higher erosion rate than of those of the sand erosion condition.

Study of Particle Ingestion Through Two-Stage Gas Turbine

2014 ◽  
Author(s):  
Adel Ghenaiet
Keyword(s):  
Gas Flow ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Solid Particles ◽  
Two Stage ◽  
Trailing Edge ◽  
Erosion Rates ◽  
Tracking Model ◽  
Over The Top

This paper presents a numerical study of particle laden gas flow through a two-stage hp axial turbine, by means of an in-house code based on the Lagrangian tracking model and the finite element method. As fly-ash solid particles trajectories and locations of impacts are predicted, the local erosion rates and the deteriorations of blades are assessed. The computed trajectories provide a detailed description of particles behaviors and reveal that particle impacts on the aft of vane pressure side usually lead to significant variations in the directions of particles to the next rotor blade, and subsequently particles impact the suction side. The plots of equivalent erosion rates indicate the vanes and blades locations which suffer more erosion. The first vane pressure surface is impacted more than any other component, but higher rates are seen at the top corner from trailing edge. The critical regions of erosion wear in the first rotor are observed over the top of blade leading edge extending along the tip as well as a rounding of the top corner from trailing edge. In the second vane, the regions of higher erosion are revealed over the last third of leading edge and the top corner extending along tip. The erosion in the second rotor is over a large area of suction side till the tip corner. The predicted areas of extreme erosion, also shown by the deteriorated profiles, are indicators for anticipated vanes and blades failures.

Numerical Investigation on Channel Vortex in a Francis Turbine

2011 ◽  
Author(s):  
Maojin Zhang ◽  
Shuhong Liu ◽  
Yulin Wu ◽  
Demin Liu ◽  
Lefu Zhang
Keyword(s):  
Guide Vane ◽  
Vortex Motion ◽  
Leading Edge ◽  
Suction Side ◽  
Hydraulic Turbine ◽  
Francis Turbine ◽  
Computational Domain ◽  
Flow Passage ◽  
Runner Blade ◽  
Steady Simulation

When a Francis hydraulic turbine operates under different working heads at small flow condition, the fluid in the flow passage will generate vortex shedding near the blade leading-edge and form the channel vortex in the blade passages due to the mismatch between the outlet angle of guide vane and the inlet angle of runner blade. The severity of channel vortex will trigger high-frequency vibration or generate unit resonant vibration, affecting the operational stability of the turbines. In this paper some typical operation points were chosen out for the steady simulation of a model turbine according to a unit hill-chart. The computational domain was chosen as the whole flow passage from the inlet of the volute to the outlet of the draft tube. Based on RNG k–ε turbulence model, the internal flows was simulated, and the occurrence of vortex between the turbine runner blades was discussed. The numerical results show that the vortex motion near the development-line (IVDL) is stronger than that near the channel vortex inception-line (IVIL) in channel vortex zone marked in the hill-chart. The velocity triangle is used to explain the reasons that channel vortex occur in the suction side at high working head while in the pressure side at the low working head, and two different forms and formation mechanism of the channel vortex were analyzed.

Numerical Investigation of Sediment-Laden Flow in a High-Head Francis Turbine Runner

2013 ◽  
Vol 860-863 ◽  
pp. 1542-1546
Author(s):  
Hong Ming Zhang ◽  
Li Xiang Zhang
Keyword(s):  
Erosion Rate ◽  
Volume Fraction ◽  
Three Dimensional ◽  
Suction Side ◽  
Francis Turbine ◽  
Two Phase ◽  
Flow Equations ◽  
Maximum Value ◽  
Sand Erosion ◽  
Turbine Runner

The 3-D turbulent particulate-liquid two-phase flow equations are employed in this study. The computing domain is discretized with a full three-dimensional mesh system of unstructured tetrahedral shapes. The finite volume method is used to solve the governing equations and the pressure-velocity coupling is handled via a Pressure Implicit with Splitting of Operators (PISO) procedure. Simulation results have shown that the sand erosion rate on pressure side is more than on the suction side of the blade. The maximum value of sand volume fraction and the maximum value of sand erosion rate are at same location.

A Numerical Study Into the Influence of Leading Edge Tubercles on the Aerodynamic Performance of a Highly Cambered High Lift Airfoil Wing at Different Reynolds Numbers

2020 ◽  
Author(s):  
Amr Abdelrahman ◽  
Amr Emam ◽  
Ihab Adam ◽  
Hamdy Hassan ◽  
Shinichi Ookawara ◽  
...  
Keyword(s):  
Control Method ◽  
Numerical Study ◽  
Leading Edge ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Passive Flow Control ◽  
Passive Flow ◽  
Stall Angle ◽  
Lifting Surfaces ◽  
Lift And Drag

Abstract Through the last two decades, many studies have demonstrated the ability of leading-edge protrusions (tubercles), inspired from the pectoral flippers of the humpback whale, to be an effective passive flow control method for the stall phase of an airfoil in some cases depending on the geometrical features and the flow regime. Nevertheless, there is a little work associated with revealing tubercles performance for the lifting surfaces with a highly cambered cross-section, used in numerous applications. The present work aims to investigate the effect of implementing leading edge tubercles on the performance of an infinite span rectangular wing with the highly cambered S1223 foil at different flow regimes. Two sets; baseline one and a modified with tubercles have been studied at Re = 0.1 × 106, 0.3 × 106 and 1.5 × 106 using computational fluid dynamics with a validated model. The numerical results demonstrated that Tubercles have the ability to entirely alter the flow structure over the airfoil, confining the separation to troughs, hence, softening the stall characteristics. However, the tubercle modification expedites the presence of the stalled flow over the suction side, lowering the stall angle for the three mentioned Reynolds numbers. While, no considerable difference occurs in lift and drag before the stall.

Numerical Study of Heat Transfer in Novel Wavy Trailing Edge Design for Gas Turbine Airfoils

2019 ◽  
Author(s):  
Sarwesh Parbat ◽  
Li Yang ◽  
Minking Chyu ◽  
Sin Chien Siw ◽  
Ching-Pang Lee
Keyword(s):  
Heat Transfer ◽  
Steady State ◽  
Gas Turbine ◽  
Numerical Study ◽  
Turbine Blades ◽  
Suction Side ◽  
Inlet Temperature ◽  
Protective Film ◽  
Pressure Side ◽  
Trailing Edge

Abstract The strive to achieve increasingly higher efficiencies in gas turbine power generation has led to a continued rise in the turbine inlet temperature. As a result, novel cooling approaches for gas turbine blades are necessary to maintain them within the material’s thermal mechanical performance envelope. Various internal and external cooling technologies are used in different parts of the blade airfoil to provide the desired levels of cooling. Among the different regions of the blade profile, the trailing edge (TE) presents additional cooling challenges due to the thin cross section and high thermal loads. In this study, a new wavy geometry for the TE has been proposed and analyzed using steady state numerical simulations. The wavy TE structure resembled a sinusoidal wave running along the span of the blade. The troughs on both pressure side and suction side contained the coolant exit slots. As a result, consecutive coolant exit slots provided an alternating discharge between the suction side and the pressure side of the blade. Steady state conjugate heat transfer simulations were carried out using CFX solver for four coolant to mainstream mass flow ratios of 0.45%, 1%, 1.5% and 3%. The temperature distribution and film cooling effectiveness in the TE region were compared to two conventional geometries, pressure side cutback and centerline ejection which are widely used in vanes and blades for both land-based and aviation gas turbine engines. Unstructured mesh was generated for both fluid and solid domains and interfaces were defined between the two domains. For turbulence closer, SST-kω model was used. The wall y+ was maintained < 1 by using inflation layers at all the solid fluid interfaces. The numerical results depicted that the alternating discharge from the wavy TE was able to form protective film coverage on both the pressure and suction side of the blade. As a result, significant reduction in the TE metal was observed which was up to 14% lower in volume averaged temperature in the TE region when compared to the two baseline conventional configurations.

scholarly journals CFD Investigation of a High Head Francis Turbine at Speed No-Load Using Advanced URANS Models

2018 ◽  
Vol 8 (12) ◽  
pp. 2505 ◽  
Author(s):  
Jean Decaix ◽  
Vlad Hasmatuchi ◽  
Maximilian Titzschkau ◽  
Cécile Münch-Alligné
Keyword(s):  
Power Plants ◽  
Turbulence Modeling ◽  
Suction Side ◽  
Hydraulic Turbine ◽  
Operating Conditions ◽  
Francis Turbine ◽  
Hydroelectric Power ◽  
Electrical Grid ◽  
Runner Blade ◽  
Pumped Storage

Due to the integration of new renewable energies, the electrical grid undergoes instabilities. Hydroelectric power plants are key players for grid control thanks to pumped storage power plants. However, this objective requires extending the operating range of the machines and increasing the number of start-up, stand-by, and shut-down procedures, which reduces the lifespan of the machines. CFD based on standard URANS turbulence modeling is currently able to predict accurately the performances of the hydraulic turbines for operating points close to the Best Efficiency Point (BEP). However, far from the BEP, the standard URANS approach is less efficient to capture the dynamics of 3D flows. The current study focuses on a hydraulic turbine, which has been investigated at the BEP and at the Speed-No-Load (SNL) operating conditions. Several “advanced” URANS models such as the Scale-Adaptive Simulation (SAS) SST k - ω and the BSL- EARSM have been considered and compared with the SST k - ω model. The main conclusion of this study is that, at the SNL operating condition, the prediction of the topology and the dynamics of the flow on the suction side of the runner blade channels close to the trailing edge are influenced by the turbulence model.

On the Role of Leading-Edge Bumps in the Control of Stall Onset in Axial Fan Blades

2013 ◽  
Vol 135 (8) ◽  
Author(s):  
Alessandro Corsini ◽  
Giovanni Delibra ◽  
Anthony G. Sheard
Keyword(s):  
Numerical Study ◽  
Fluid Dynamic ◽  
Three Dimensional ◽  
Leading Edge ◽  
Suction Side ◽  
Axial Fan ◽  
Early Recovery ◽  
Viscosity Models ◽  
Flow Mechanisms ◽  
The Impact

Taking a lead from the humpback whale flukes, characterized by a series of bumps that result in a sinusoidal-like leading edge, this paper reports on a three-dimensional numerical study of sinusoidal leading edges on cambered airfoil profiles. The turbulent flow around the cambered airfoil with the sinusoidal leading edge was computed at different angles of attack with the open source solver OpenFOAM, using two different eddy viscosity models integrated to the wall. The reported research focused on the effects of the modified leading edge in terms of lift-to-drag performance and the influence of camber on such parameters. For these reasons a comparison with a symmetric airfoil is provided. The research was primarily concerned with the elucidation of the fluid flow mechanisms induced by the bumps and the impact of those mechanisms on airfoil performance, on both symmetric and cambered profiles. The bumps on the leading edge influenced the aerodynamic performance of the airfoil, and the lift curves were found to feature an early recovery in post-stall for the symmetric profile with an additional gain in lift for the cambered profile. The bumps drove the fluid dynamic on the suction side of the airfoil, which in turn resulted in the capability to control the separation at the trailing edge in coincidence with the peak of the sinusoid at the leading edge.

Blade Thickness Effect on Impeller Slip Factor

2010 ◽  
Author(s):  
Donghui Zhang ◽  
Jean-Luc Di Liberti ◽  
Michael Cave
Keyword(s):  
Factor Model ◽  
Numerical Study ◽  
Flow Direction ◽  
Leading Edge ◽  
Thickness Effect ◽  
Centrifugal Impeller ◽  
Trailing Edge ◽  
Slip Factor ◽  
Blade Thickness ◽  
Blockage Factor

A numerical study of the effect of the blade thickness on centrifugal impeller slip factor is presented in this paper. The CFD results show that generally the slip factor decreases as the blade thickness increases. Changing the thickness at different locations has different effects on the slip factor. The shroud side blade thickness has more effect on the impeller slip factor than the hub side blade thickness. In the flow direction, the blade thickness at 50% meridional distance is the major factor affecting the slip factor. The leading edge thickness has little effect on slip factor. There is an optimum thickness at the trailing edge for the maximum slip factor. For this impeller, the hub side thickness ratio of 0.5 between the trailing edge and the middle of the impeller gives the highest value of the slip factor, while the ratio of 0.25 at shroud side gives the highest value of the slip factor. A blockage factor is added into the slip factor model to include the aerodynamic blockage effect on the slip factor. The model explains the phenomena observed in the CFD results and the test data very well.

The Impact of Leakage Flow Tangential Velocity on Secondary Losses in a Shrouded Compressor Cascade

2012 ◽  
Author(s):  
J. W. Kim ◽  
J. S. Lee ◽  
S. J. Song ◽  
T. Kim ◽  
H-. W. Shin
Keyword(s):  
Secondary Flow ◽  
Tangential Velocity ◽  
Leading Edge ◽  
Suction Side ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Trailing Edge ◽  
Leading Edge Vortex ◽  
Edge Vortex ◽  
The Impact

Experimental and numerical studies have been performed to investigate the effects of the leakage flow tangential velocity on the secondary flow and aerodynamic loss in an axial compressor cascade with a labyrinth seal. Six selected leakage flow tangential (vy/Uhub = 0.15, 0.25, 0.35, 0.45, 0.55 and 0.65) have been tested. In addition to the classical “secondary” flow, shroud trailing edge vortex and shroud leading edge vortex are examined. The overall loss decreases with increasing leakage flow tangential velocity. Increased leakage flow tangential velocity underturns the hub endwall flows through the blade passage, weakening the suction side hub corner separation. Due to the suction effect of the downstream cavity, increasing leakage flow tangential velocity weakens the shroud trailing edge vortex. Also, increasing leakage flow tangential velocity strengthens the shroud leading edge vortex, weakening the pressure side leg of the horseshoe vortex, and, in turn, the passage vortex. Thus, the overall loss is reduced with increasing leakage flow tangential velocity.

scholarly journals Numerical Study on Performance Characteristics of Draft Tube of Mixed Flow Hydraulic Turbine

2012 ◽  
Vol 10 ◽  
pp. 48-52
Author(s):  
Ruchi Khare ◽  
Vishnu Prasad
Keyword(s):  
Coming Out ◽  
Draft Tube ◽  
Numerical Study ◽  
Flow Simulation ◽  
Hydraulic Turbine ◽  
Operating Conditions ◽  
Francis Turbine ◽  
Mixed Flow ◽  
Computational Fluid Dynamics Cfd ◽  
Overall Performance

Draft tube is an important component of the hydraulic reaction turbine and affects the overall performance of turbine to a large extent. The flow inside the draft tube is complex because of the whirling flow coming out of runner and its diffusion along the draft tube. The kinetic energy coming out of runner is recovered in draft tube and part of recovery meets the losses. In the present work, the computational fluid dynamics (CFD) has been used for flow simulation in complete mixed flow Francis turbine for performance analysis for energy recovery, losses and flow pattern in an elbow draft tube used in Francis turbine at different operating conditions. The overall performance of the turbine at some typical operating regimes is validated with the experimental results and found to be in close comparison.DOI: http://dx.doi.org/10.3126/hn.v10i0.7103 Hydro Nepal Vol.10 January 2012 48-52

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