scholarly journals 10 MHz Thin-Film PZT-Based Flexible PMUT Array: Finite Element Design and Characterization

Sensors ◽  
2020 ◽  
Vol 20 (15) ◽  
pp. 4335
Author(s):  
Jeong Nyeon Kim ◽  
Tianning Liu ◽  
Thomas N. Jackson ◽  
Kyusun Choi ◽  
Susan Trolier-McKinstry ◽  
...  

Piezoelectric micromachined ultrasound transducers (PMUT) incorporating lead zirconate titanate PbZr0.52Ti0.48O3 (PZT) thin films were investigated for miniaturized high-frequency ultrasound systems. A recently developed process to remove a PMUT from an underlying silicon (Si) substrate has enabled curved arrays to be readily formed. This research aimed to improve the design of flexible PMUT arrays using PZFlex, a finite element method software package. A 10 MHz PMUT 2D array working in 3-1 mode was designed. A circular unit-cell was structured from the top, with concentric layers of platinum (Pt)/PZT/Pt/titanium (Ti) on a polyimide (PI) substrate. Pulse-echo and spectral response analyses predicted a center frequency of 10 MHz and bandwidth of 87% under water load and air backing. A 2D array, consisting of the 256 (16 × 16) unit-cells, was created and characterized in terms of pulse-echo and spectral responses, surface displacement profiles, crosstalk, and beam profiles. The 2D array showed: decreased bandwidth due to protracted oscillation decay and guided wave effects; mechanical focal length at 2.9 mm; 3.7 mm depth of field for -6 dB; and -55.6 dB crosstalk. Finite element-based virtual prototyping identified figures of merit—center frequency, bandwidth, depth of field, and crosstalk—that could be optimized to design robust, flexible PMUT arrays.

1993 ◽  
Vol 15 (2) ◽  
pp. 134-149 ◽  
Author(s):  
Jian-yu Lu ◽  
James F. Greenleaf

Limited diffraction beams, such as Durnin's J0 Bessel beam, are a class of nonspreading solutions to the isotropic/homogeneous scalar wave equation. These beams can be approximately produced with finite aperture and energy over a deep depth of field. In this paper, we report the application of a broadband J0 Bessel beam to nondestructive evaluation (NDE) of materials. Pulse-echo images of a stainless steel block phantom were obtained with both the Jo Bessel beam and a conventional focused Gaussian beam. Results show that uniformly high resolutions were obtained with the J0 Bessel beam over a large distance. In addition, the lateral resolution of the J0 Bessel beam is almost independent of the speed of sound of the materials inspected. In contrast, the lateral resolution of images obtained with the conventional focused Gaussian beam changes dramatically with the distance and the focal length of the beam in water is greatly reduced by the steel block. Therefore, limited diffraction beams could be useful for nondestructive evaluation of materials of different speeds of sound. Restoration of pulse-echo images obtained with these beams could be simplified.


Author(s):  
Shi Yan ◽  
Binbin He ◽  
Naizhi Zhao

Pipeline structure may generate damages during its service life due to the influence of environment or accidental loading. The damages need to be detected and repaired if they are severe enough to influence the transportation work. Non-destructive detection using smart materials combined with suitable diagonal algorithms are widely used in the field of structural health monitoring (SHM). Piezoelectric ceramics (such as Lead Zirconate Titanate, PZT) is one of the smart materials to be applied in the SHM due to the piezoelectric effect. So far, the PZT-based wave method is widely used for damage detection of structures, in particular, pipeline structures. A series of piezoelectric patches are bonded on the surface of the pipeline structure to monitor the damages such as local crack or effective area reduction due to corrosion by using diagonal waves. The damage of the pipeline structure can be detected by analysis of the received diagonal waves which peak value, phase, and arriving time can be deferent from the health ones. The response of the diagonal wave is not only correlated to the damage location through estimation of the arrival time of the wave peak, but also associated with the peak value of the wave for the reduction of wave energy as the guided wave passing through the damages. Therefore, the presence of damages in the pipeline structure can be detected by investigating the parameter change of the guided waves. The change of the wave parameters represents the attenuation, deflection and mode conversion of the waves due to the damages. In addition, the guided wave has the ability of quick detecting the damage of the pipeline structure and the simplicity of generating and receiving detection waves by using PZT patches. To verify the proposed method, an experiment is designed and tested by using a steel pipe bonded the PZT patches on the surface of it. The PZT patches consist of an array to estimate the location and level of the damage which is simulated by an artificial notch on the surface of the structure. The several locations and deep heights of the notches are considered during the test. A pair of the PZT patches are used at the same time as one is used as an actuator and the other as a sensor, respectively. A tone burst of 5 cycles of wave shape is used during the experiment. A wave generator is applied to create the proposed waves, and the waves are amplified by an amplifier to actuate the PZT patch to emit the diagonal waves with appropriately enough energy. Meanwhile, the other PZT patch is used as a sensor to receive the diagonal signals which contain the information of the damages for processing. For data processing, an index of root mean square deviation (RMSD) of the received data is used to estimate the damage level by compare of the data between the damaged and the health peak valves of the received signals. The time reversal method which aimed at increasing the efficiency of the detection is also used to detect the damage location by estimating the arrival time of the reflected wave passing with a certain velocity. The proposed method experimentally validates that it is effective for application in damage detection of pipeline structure.


2019 ◽  
Vol 2019 ◽  
pp. 1-9
Author(s):  
Yao Liu ◽  
Xiucheng Liu ◽  
Chehua Yang ◽  
Wenxin Guo ◽  
Bin Wu ◽  
...  

In the study, ultrasonic longitudinal mode guided waves were employed to detect defects in elbowed tubes (without welds) with a diameter of 10 mm. Finite element simulation results highlighted that the emitted L(0,1) mode guided waves experienced strong reflection and mode conversion at the elbow region to generate F(1,1) mode, followed by slow and weak F(2,1) mode. The guided wave reflected from the elbow with a through-wall defect was manifested as two overlapped wave packets, which were good indicators of a defective elbow. To conduct L(0,1) mode guided waves inspection on the small-diameter elbowed tubes, a novel tailored squirrel-cage magnetostrictive sensor was employed in the experiment. The new sensor employed the configuration of segmental iron-cobalt strips and small-size permanent magnet arrays. The entire sensor is composed of two identical C-shaped sensor elements and can be recycled and installed conveniently. Experimental results obtained from healthy and defective tubes were consistent with the conclusions obtained from finite element simulations. An artificial through-wall defect at the elbow and a notch defect at the straight part of the tube could be simultaneously detected by L(0,1) mode guided waves through comparing experimental signals with simulation results.


Author(s):  
Takahiro Hayashi ◽  
Koichiro Kawashima ◽  
Zongqi Sun ◽  
Joseph L. Rose

Guided waves can be used in pipe inspection over long distances. Presented in this paper is a beam focusing technique to improve the S/N ratio of the reflection from a tiny defect. Focusing is accomplished by using non-axisymmetric waveforms and subsequent time delayed superposition at a specific point in a pipe. A semi-analytical finite element method is used to present wave structure in the pipe. Focusing potential is also studied with various modes and frequencies.


2006 ◽  
Vol 321-323 ◽  
pp. 968-971
Author(s):  
Won Su Park ◽  
Sang Woo Choi ◽  
Joon Hyun Lee ◽  
Kyeong Cheol Seo ◽  
Joon Hyung Byun

For improving quality of a carbon fiber reinforced composite material (CFRP) by preventing defects such as delamination and void, it should be inspected in fabrication process. Novel non-contacting evaluation technique is required because the transducer should be contacted on the CFRP in conventional ultrasonic technique during the non-destructive evaluation and these conventional contact techniques can not be applied in a novel fiber placement system. For the non-destructive evaluation of delamination in CFRP, various methods for the generation and reception of laser-generated ultrasound are applied using piezoelectric transducer, air-coupled transducer, wavelet transform technique etc. The high frequency component of laser-generated guided wave received with piezoelectric sensor disappeared after propagating through delamination region. Air-coupled transducer was tried to be adopted in reception of laser-generated guided wave generated by using linear slit array in order to generate high frequency guided wave with a frequency of 1.1 MHz. Nevertheless, it was failed to receive high frequency guided wave in using air-coupled transducer and linear slit array. Transmitted laser-generated ultrasonic wave was received on back-wall and its frequency was analyzed to establish inspecting technique to detect delamination by non-contact ultrasonic method. In a frequency spectrum analysis, intensity ratio of low frequency and center frequency was approvable parameter to detect delamination.


Author(s):  
Xinyao Sun ◽  
Jinggan Shao ◽  
Yang Zhou ◽  
Ci Yuan ◽  
Yang Li ◽  
...  

Aiming at the problem of bolt looseness in structures, this paper proposes an active control method of axial force monitoring through guided wave and axial force compensation via the inverse piezoelectric effect of a piezoelectric ceramic gasket. Based on the finite element model, the propagation process of guided wave wave in bolted connectors is analyzed, which shows that the transmitted wave energy increases with the increase of bolt clamping force. The analysis of the stress-strain characteristics of the axially polarized and radially polarized piezoelectric ceramic gasket shows that the axially polarized piezoelectric ceramic gasket is more suitable for the control of bolt clamping force. The finite element analysis of the application of piezoelectric ceramic gasket in bolt axial force control shows that the power of guided wave signal increases monotonously with the increase of loaded electric field strength. In accordance with these theoretical methods and research, an active control system for bolt axial force is established in this experiment. The system monitors the power of the guided wave signal in real time and controls the axial force of the bolt by adjusting the intensity of the piezoelectric effect, which achieves an accurate control effect.


Author(s):  
Z Abbasi ◽  
F Honarvar

In recent years, Higher Order Modes Cluster (HOMC) guided waves have been considered for ultrasonic testing of plates and pipes. HOMC guided waves consist of higher order Lamb wave modes that travel together as a single nondispersive wave packet. The objective of this paper is to investigate the effect of frequency-thickness value on the contribution of Lamb wave modes in an HOMC guided wave. This is an important issue that has not been thoroughly investigated before. The contribution of each Lamb wave mode in an HOMC guided wave is studied by using a two-dimensional finite element model. The level of contribution of various Lamb wave modes to the wave cluster is verified by using a 2D FFT analysis. The results show that by increasing the frequency-thickness value, the order of contributing modes in the HOMC wave packet increases. The number of modes that comprise a cluster also increases up to a specific frequency-thickness value and then it starts to decrease. Plotting of the cross-sectional displacement patterns along the HOMC guided wave paths confirms the shifting of dominant modes from lower to higher order modes with increase of frequency-thickness value. Experimental measurements conducted on a mild steel plate are used to verify the finite element simulations. The experimental results are found to be in good agreement with simulations and confirm the changes observed in the level of contribution of Lamb wave modes in a wave cluster by changing the frequency-thickness value.


Author(s):  
Alexandre Delalleau ◽  
Gwendal Josse ◽  
Jérôme George ◽  
Yassine Mofid ◽  
Frédéric Ossant ◽  
...  

The analysis of the skin mechanical behaviour is a key-point for different field of investigation. As the skin is a complex structure, studies are usually based on inverse methods that compare experimental and finite element numerical results. Besides the considered behaviour law, one of the most important question concerns the geometrical aspects of the skin tissue. In this paper, it is shown how high frequency ultrasound imaging helps the calculation of skin mechanical parameters. The hypodermis influence is firstly discussed through elastographic analyses. A specific procedure to measure the dermis thickness is then proposed to highlight that such a measurement must be considered to draw reliable conclusions. The obtained results are finally discussed to point out the interest of such simplifications for the study of more complex behaviour laws.


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