scholarly journals Application of Ultrasonic Array Method for the Inspection of TC18 Addictive Manufacturing Titanium Alloy

Sensors ◽  
2019 ◽  
Vol 19 (20) ◽  
pp. 4371 ◽  
Author(s):  
Wentao Li ◽  
Zhenggan Zhou ◽  
Yang Li

Ultrasonic arrays have been investigated for inspecting the quality of special materials. Unfortunately, non-destructive testing and evaluation (NDT&E) of internal defects in additive manufacturing (AM) materials are difficult due to the anisotropy and the coarse grain. To solve the problem, this paper brings forward research on the inspection of TC18 AM titanium alloy products using an ultrasonic array. Firstly, a three-dimensional acoustic field distribution of different ultrasonic array transducers is established to design an optimal detection solution for an AM titanium alloy. Then, a total focusing method (TFM) for the ultrasonic annular array transducer is proposed and its imaging method is analyzed. Besides, the relation between ultrasonic group velocities in a TC18 AM specimen with different propagating angles is measured using the full matrix capture (FMC) method. Based on the measurements, the anisotropy of the AM titanium alloy is discussed and the TFM algorithm of annular array is optimized as well. Finally, C-scan experiments are conducted on the specimen with a height of 55 mm using the linear ultrasonic array transducer of the conventional focusing method and the TFM of annular array transducer, respectively. The results show that the TFM of annular array has higher accuracy in quantifying the defects of flat bottom holes and transverse holes with a diameter of 0.8 mm. In addition, the detection results of different forming directions are analyzed and the 3D imaging of defects in the specimen is realized based on FMC data. The TFM of annular array is an innovative ultrasonic testing technology with high resolution for AM titanium alloy products.

Coatings ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 146
Author(s):  
Yang Li ◽  
Zhenggan Zhou ◽  
Jun Wang

The ultrasonic array used for thin-walled structure non-destructive inspection usually has a high central frequency so that the thickness-to-acoustic wavelength ratio is greater than 10. When the ratio is much smaller than 10, the reliability of the conventional ultrasonic array method will dramatically decrease due to the influence of the acoustic near-field. This situation is unavoidable since the available central frequency of the array transducer cannot be an arbitrarily large value. To optimize the inspection performance in this case, the testing of an ultrasonic array and the evaluation of a structure whose thickness is smaller than five-times the longitudinal wavelength are analyzed in this paper. Linear ultrasonic array methods using different combinations of wave patterns, reflection times, and coupling conditions are uniformly expressed as full matrix algorithms. Simulated and experimental full matrices of 6 mm-thick aluminum plates using a 5-MHz array transducer are captured to analyze their imaging performances and sizing abilities with respect to various defects. Analyses show that the inspection results of the wedge coupling method have a much higher signal-to-noise ratio (SNR) than the results of conventional direct contact methods. Circular defects and rectangular defects can be distinguished by comparing the imaging results of different modes. For the simulated circular defect, the diameter can be measured according to the maximum image amplitude of the defect. To simulate a rectangular defect located in the lower half of the region, the nominal length can be measured using a linear function whose input is a −6 dB drop in length of the SS-S mode image. For a real sample, the material anisotropy and complex self-reflections will decrease the SNR by about 10 dB.


Author(s):  
Sebastian Brand ◽  
Michael Kögel ◽  
Frank Altmann ◽  
Ingrid DeWolf ◽  
Ahmad Khaled ◽  
...  

Abstract Through Silicon Via (TSV) is the most promising technology for vertical interconnection in novel three-dimensional chip architectures. Reliability and quality assessment necessary for process development and manufacturing require appropriate non-destructive testing techniques to detect cracks and delamination defects with sufficient penetration and imaging capabilities. The current paper presents the application of two acoustically based methods operating in the GHz-frequency band for the assessment of the integrity of TSV structures.


2020 ◽  
Vol 165 ◽  
pp. 04014
Author(s):  
Liu Tao ◽  
Li Jia ◽  
Zheng Zhi-gang ◽  
Huang Zhi ◽  
Jiang Jian ◽  
...  

GPR is an effective non-destructive testing technology. This paper introduces its composition principle and operation method, explains the process of parameter setting and image optimization, obtains the dielectric constant of 10000 points, compares it with the density, and then obtains the uniformity distribution law of construction quality based on image. By calibrating the thickness of the road surface, the effective detection of road diseases can be realized, and the theoretical basis and practical application conditions of GPR technology can be clarified.


Author(s):  
M. A. Hussain ◽  
M. McKee ◽  
J. Frankel

Abstract In this paper we present some preliminary numerical simulations which allow us to predict a single flaw in a simply connected body. The purpose of this investigation was to detect flaws and cracks of engineering components using the method of electrical current computed tomography (ECCT), which is used in non-destructive testing technology. As in the previous paper, we have utilized the network analogy to detect a single flaw anywhere in the object. For detection of multiple flaws, the analysis has to be refined to give consistent results.


2015 ◽  
Vol 77 (17) ◽  
Author(s):  
Noor Amizan Abd. Rahman ◽  
Ruzairi Abdul Rahim ◽  
Nor Muzakkir Nor Ayob ◽  
Jaysuman Pusppanathan ◽  
Fazlul Rahman Mohd Yunus ◽  
...  

Welding work is a connection process between the structure and the materials. This process is used in the construction, maintenance and repair especially mechanical engineering. This study discusses the type of welding used in the industry, mainly involving the pipeline welds. On-demand need to every work process when finishing weld requires quality tests to ensure compliance to the standards required. Monitoring through the display image has long been used in Non-Destructive Testing (NDT). Various methods of monitoring used in NDT focused on Ultrasonic Tomography (UT) as a method used in NDT and as an option for the future. Previous imaging result was in two-dimensional (2D) and then upgraded to a three-dimensional image (3D). Besides, there is potential of 3D imaging beyond the existing limits in terms of size, material thickness, especially for welding steel pipes. Achievement through research of existing pipe size so far outside diameter of 200 mm and a thickness of 5.8 mm should be limited in view of the obstacles to enhanced image resolution is less effective when compared to other tomography methods.


Metals ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 612 ◽  
Author(s):  
Jue Hu ◽  
Weiping Xu ◽  
Bin Gao ◽  
Gui Tian ◽  
Yizhe Wang ◽  
...  

Eddy Current Pulsed Thermography is a crucial non-destructive testing technology which has a rapidly increasing range of applications for crack detection on metals. Although the unsupervised learning method has been widely adopted in thermal sequences processing, the research on supervised learning in crack detection remains unexplored. In this paper, we propose an end-to-end pattern, deep region learning structure to achieve precise crack detection and localization. The proposed structure integrates both time and spatial pattern mining for crack information with a deep region convolution neural network. Experiments on both artificial and natural cracks have shown attractive performance and verified the efficacy of the proposed structure.


2016 ◽  
Vol 712 ◽  
pp. 303-307 ◽  
Author(s):  
Maxim V. Trigub ◽  
Stanislav N. Torgaev ◽  
Gennadiy S. Evtushenko ◽  
Vitaliy V. Drobchik

The imaging results of different processes blocked from the observation by the intense background light are presented in this paper. Active optical systems based on high-frequency brightness amplifier are used to decrease the negative factor of the glare. The experimental and modeling results on obtaining high pulse repetition frequencies (PRF) (more than 100 kHz) of copper bromide vapor brightness amplifiers operating in a low input energy mode are shown. The use of metal vapor brightness amplifiers for visual non-destructive testing of fast processes obscured by the glare is also discussed. It has been shown that the imaging method proposed in this paper proves to be the most reliable to obtain the information about objects or processes in a real time mode using high PRF CuBr active media.


2019 ◽  
Vol 48 (2) ◽  
pp. 212002 ◽  
Author(s):  
张丹丹 ZHANG Dan-dan ◽  
任姣姣 REN Jiao-jiao ◽  
李丽娟 LI Li-juan ◽  
乔晓利 QIAO Xiao-li ◽  
顾健 GU Jian

2020 ◽  
Vol 1007 ◽  
pp. 105-110
Author(s):  
Xin Xin Wang ◽  
Cheng He ◽  
Pu Zhi Zhao ◽  
Yi Zheng ◽  
Shi Hao Jiang ◽  
...  

In this paper, a new ultrasonic phased array full focus imaging method based on oblique incidence is proposed to solve the problem of the non-destructive testing of the internal defects in the GIS (gas insulated switchgear) shell welds. By using wedge coupling, the measured weld is far away from the near-field range of the transducer, and the detection angle range can be increased by changing the propagation direction of the acoustic beam. Based on Snell's law, the propagation characteristics of the ultrasonic wave in the interface are studied. On the basis of the conventional ultrasonic array matrix and the full focus imaging algorithm, by introducing the energy attenuation calibration coefficient of the acoustic wave propagation through the wedge, the correction amplitude of the specific focus point p(x, z) is obtained, The non-destructive testing of weld defects of GIS shell in the spot is carried out, and the test results show that the qualitative and quantitative detection of the weld defects can be well realized by using this method.


Sign in / Sign up

Export Citation Format

Share Document