scholarly journals Effect of Air Injection on the Internal Flow Characteristics in the Draft Tube of a Francis Turbine Model

Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1182
Author(s):  
Seung-Jun Kim ◽  
Yong Cho ◽  
Jin-Hyuk Kim

Under low flow-rate conditions, a Francis turbine exhibits precession of a vortex rope with pressure fluctuations in the draft tube. These undesirable flow phenomena can lead to deterioration of the turbine performance as manifested by torque and power output fluctuations. In order to suppress the rope with precession and a swirl component in the tube, the use of anti-swirl fins was investigated in a previous study. However, vortex rope generation still occurred near the cone of the tube. In this study, unsteady-state Reynolds-averaged Navier–Stokes analyses were conducted with a scale-adaptive simulation shear stress transport turbulence model. This model was used to observe the effects of the injection in the draft tube on the unsteady internal flow and pressure phenomena considering both active and passive suppression methods. The air injection affected the generation and suppression of the vortex rope and swirl component depending on the flow rate of the air. In addition, an injection level of 0.5%Q led to a reduction in the maximum unsteady pressure characteristics.

Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2806 ◽  
Author(s):  
Seung-Jun Kim ◽  
Young-Seok Choi ◽  
Yong Cho ◽  
Jong-Woong Choi ◽  
Jung-Jae Hyun ◽  
...  

Undesirable flow phenomena in Francis turbines are caused by pressure fluctuations induced under conditions of low flow rate; the resulting vortex ropes with precession in the draft tube (DT) can degrade performance and increase the instability of turbine operations. To suppress these DT flow instabilities, flow deflectors, grooves, or other structures are often added to the DT into which air or water is injected. This preliminary study investigates the effects of anti-cavity fins on the suppression of vortex ropes in DTs without air injection. Unsteady-state Reynolds-averaged Navier–Stokes analyses were conducted using a scale-adaptive simulation shear stress transport turbulence model to observe the unsteady internal flow and pressure characteristics by applying anti-cavity fins in the DT of a Francis turbine model. A vortex rope with precession was observed in the DT under conditions of low flow rate, and the anti-cavity fins were confirmed to affect the mitigation of the vortex rope. Moreover, at the low flow rate conditions under which the vortex rope developed, the application of anti-cavity fins was confirmed to reduce the maximum unsteady pressure.


2014 ◽  
Vol 81 (6) ◽  
Author(s):  
Hosein Foroutan ◽  
Savas Yavuzkurt

Numerical simulations and investigation of a method for controlling the vortex rope formation in draft tubes are carried out in this paper, which is the second part of a two-paper series. As shown in the companion paper, formation of the vortex rope is associated with a large stagnant region at the center of the draft tube. Therefore, it is concluded that a successful control technique should focus on the elimination of this region. In practice, this can be performed by axially injecting a small fraction (a few percent of the total flow rate) of water into the draft tube. Water jet is supplied from the high-pressure flow upstream of the turbine spiral case by a bypass line; thus, no extra pump is needed in this method. It is shown that this method is very effective in elimination of the stagnant region in a simplified draft tube operating at two part-load conditions, i.e., at 91% and 70% of the best efficiency point (BEP) flow rate. This results in improvement of the draft tube performance and reduction of hydraulic losses. The loss coefficient is reduced by as much as 50% for the case with 91% of BEP flow rate and 14% for the case with 70% of BEP flow rate. Unsteady, three-dimensional simulations show that the jet increases the axial momentum of flow at the center of the draft tube and decreases the wake of the crown cone and thereby decreases the shear at the interface of the stagnant region and high velocity outer flow, which ultimately results in elimination of the vortex rope. Furthermore, reduction (by about 1/3 in the case with 70% of BEP flow rate) of strong pressure fluctuations leads to reliable operation of the turbine.


2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Hosein Foroutan ◽  
Savas Yavuzkurt

The variable energy demand requires a great flexibility in operating a hydroturbine, which forces the machine to be operated far from its design point. One of the main components of a hydroturbine where undesirable flow phenomena occur under off-design conditions is the draft tube. Using computational fluid dynamics (CFD), the present paper studies the flow in the draft tube of a Francis turbine operating under various conditions. Specifically, four operating points with the same head and different flow rates corresponding to 70%, 91%, 99%, and 110% of the flow rate at the best efficiency point (BEP) are considered. Unsteady numerical simulations are performed using a recently developed partially averaged Navier–Stokes (PANS) turbulence model, and the results are compared to the available experimental data, as well as the numerical results of the traditionally used Reynolds-Averaged Navier–Stokes (RANS) models. Several parameters including the pressure recovery coefficient, mean velocity, and time-averaged and fluctuating wall pressure are investigated. It is shown that RANS and PANS both can predict the flow behavior close to the BEP operating condition. However, RANS results deviate considerably from the experimental data as the operating condition moves away from the BEP. The pressure recovery factor predicted by the RANS model shows more than 13% and 58% overprediction when the flow rate decreases to 91% and 70% of the flow rate at BEP, respectively. Predictions can be improved significantly using the present unsteady PANS simulations. Specifically, the pressure recovery factor is predicted by less than 4% and 6% deviation for these two operating conditions. A similar conclusion is reached from the analysis of the mean velocity and wall pressure data. Using unsteady PANS simulations, several transient features of the draft tube flow including the vortex rope and associated pressure fluctuations are successfully modeled. The formation of the vortex rope in partial load conditions results in severe pressure fluctuations exerting oscillatory forces on the draft tube. These pressure fluctuations are studied for several locations in the draft tube and the critical region with highest fluctuation amplitude is found to be the inner side of the elbow.


2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Girish K. Rajan ◽  
John M. Cimbala

Results on flows in a draft tube of a constant-head, constant-specific speed, model Francis turbine are presented based on computational fluid dynamics (CFD) simulations and theoretical analysis. A three-dimensional, unsteady, Navier–Stokes solver with the detached-eddy simulation (DES) model and the realizable k–ϵ (RKE) model is used to analyze the vortex rope formed at different discharge coefficients. The dominant amplitude of the pressure fluctuations at a fixed point in the draft tube increases by 13 times, and the length of the rope increases by 3.4 times when the operating point of the turbine shifts from a discharge coefficient of 0.37 to 0.34. A perturbation analysis based on a steady, axisymmetric, inviscid, incompressible model for the mean flow is performed to obtain a Sturm–Liouville (SL) system, the solutions of which are oscillatory if the discharge coefficient is greater than 0.3635, and nonoscillatory otherwise.


Author(s):  
Can Kang ◽  
Ning Mao ◽  
Chen Pan ◽  
Yang Zhu ◽  
Bing Li

A low-specific-speed centrifugal pump equipped with long and short blades is studied. Emphasis is placed on the pump performance and inner flow characteristics at low flow rates. Each short blade is intentionally shifted towards the back surface of the neighboring long blade, and the outlet parts of the short blades are uniformly shortened. Unsteady numerical simulation is conducted to disclose inner flow patterns associated with the modified design. Thereby, a comparison is enabled between the two schemes featured by different short blades. Both practical operation data and numerical results support that the deviation and cutting of the short blades can eliminate the positive slope of pump head curve at low flow rates. Therefore, the modification of short blades improves the pump operation stability. Due to the shortening of the outlet parts of the short blades, velocity distributions between impeller outlet and radial diffuser inlet exhibit explicitly altered circumferential flow periodicity. Pressure fluctuations in the radial diffuser are complex in terms of diversified periodicity and amplitudes. Flow rate influences pressure fluctuations in the radial diffuser considerably. As flow rate decreases, the regularity of the orbit of hydraulic loads exerted upon the impeller collapses while hydraulic loads exerted upon the short blades remain circumferentially periodic.


Author(s):  
Seung-Jun Kim ◽  
Jin-Hyuk Kim ◽  
Young-Seok Choi ◽  
Yong Cho ◽  
Jong-Woong Choi

Abstract This study presents the numerical analysis on the inter-blade vortex characteristics along with the blockage effects of runner blade in a Francis hydro turbine model with various flow rate conditions. The turbine model showed different flow characteristics in the runner blade passages according to operating conditions, and inter-blade vortex was observed at lower flow rate conditions. This inter-blade vortex can lead to performance reduction, vibration, and instability for smooth operation of turbine systems. The previous study on blockage effects on various runner blade thickness, showed its influence on hydraulic performance and internal flow characteristics at low flow rate conditions. Therefore, the inter-blade vortex characteristics can be altered with the blockage effects at low flow rate conditions in a Francis hydro-turbine. For investigating the internal flow and unsteady pressure characteristics, three-dimensional steady and unsteady Reynolds-averaged Navier-Stokes calculations are performed. These inter-blade vortices were captured at the leading and trailing edges close to the runner hub. These vortex regions showed flow separation and stagnation flow while blockage effects contributed for decreasing the inter-blade vortex at low flow rate conditions.


Author(s):  
Muhannad Altimemy ◽  
Justin Caspar ◽  
Alparslan Oztekin

Abstract The performance of a pump-turbine under partial flow rates, 85%, 75%, and 65%, is studied using the LES model. The power signal, velocity, vorticity, and pressure field is presented over the blades and throughout the draft tube. Pressure fluctuations are probed at various locations over the wall of the draft tube. Examining the flow field in the blade region can provide further insights into the system performance. Flow-induced pressure fluctuations can disrupt system stability. For this turbine, a strong swirling region is observed around the draft tube walls, causing pressure fluctuations. The size and intensity of this region decrease with the flow rate. A vortex rope is present in all cases. At the design point, the strength is constant throughout the draft tube. However, at partial load, the rope is weakened along the draft tube. Between the region dominated by the vortex rope and the wall, there is a swirling shear layer, which moves closer to the wall as the flow rate decreases. Both the magnitude of pressure fluctuations at the wall and the pressure difference over the blade decrease with the flow rate. The decreased pressure differences over the blade represent less power produced, and the decline in fluctuation magnitude at the wall represents more system stability. For this turbine, there appears to be a trade-off between power and strength of pressure fluctuations.


Processes ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 691 ◽  
Author(s):  
Lun ◽  
Ye ◽  
Lin ◽  
Ying ◽  
Wei

The unsteady flow characteristics of a forward multi-wing centrifugal fan under a low flow rate are studied using the computational fluid dynamics (CFD) method. This paper emphasizes the eddy current distribution in terms of the Q criterion method, as well as pressure fluctuation, frequency spectrum, and kinetic energy spectrum analysis of internal monitoring points in a forward multi-wing centrifugal fan. The numerical results show that abnormal eddies mainly appear at the volute outlet and near the volute tongue, boundary layer separation occurs near the suction surface of the blade, and shedding eddies appear at the trailing edge of the blade with the time evolution. The unsteady flow characteristics of a forward multi-wing centrifugal fan at a small flow rate provide significant physical insight into understanding the internal flow law.


Energies ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3657
Author(s):  
Weidong Cao ◽  
Jiayu Mao ◽  
Wei Li

In order to understand the pressure fluctuation characteristics of a semi-open cutting pump, the three-dimensional unsteady flow fields were calculated. External and internal flow characteristics of four schemes with different relative angles between the rotary cutter and the impeller were studied. The pressure fluctuations in the lower plate, the upper plate, the clearance between the rotary cutter and the fixed cutter, the first section in volute and nearby parts of the tongue were all analyzed, which are all the places that pressure distributions are greatly affected by the static and dynamic interaction, and at the same time, the force on the impeller was also analyzed. The results show that the fluctuations at different positions change periodically; the main frequency is blade frequency. The amplitude of pressure fluctuation decreases from near the rotating part to far away, from near the tongue to far from the tongue. Due to the influence of both impeller and rotary cutter, the pressure fluctuation on the lower plate is the largest. The pressure fluctuation is affected by flow rate, the larger the flow rate, the greater the pressure fluctuation. The radial and axial forces of the impeller change periodically with time, and the number of wave peaks and wave valleys is the same as the number of blades.


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